Slide 1: Tensor IxB Webinar Presentation
Tensor IxB Webinar Presentation IxB Presentation Erdem Akbıyık Koray Gebizli Tim Mann & Igor Sokolov
Slide 2: Industry trends and future challenges
Industry trends and future challenges Industry 4.0 Lean manufacturing Quality of the joint LEAN Product mix IT security Human interaction Sustainability
Slide 3: Reality is not there yet...
Reality is not there yet...
Slide 4: Smart Wireless Freedom IxB platform
Smart Wireless Freedom New New ICB ITB IxB platform
Slide 5: Tools industry transformation
Tools industry transformation 1 2 3 4 1993-1994 2008-2009 2014-Present 2021+ Pneumatic to DC Cable to Battery Hardware to Software Controller-less ICB/ITB Wireless Freedom Smart Wireless Freedom 5
Slide 6: HW / Physical controller and his role
HW / Physical controller and his role HW Controller Handshakes Packages Handshakes Statuses Battery tool Packages MES Statuses Accessory Communication ping-pong 6
Slide 7: Job in the Integrated controller
Job in the Integrated controller Integrated Controller Elimination & Virtual Station of communication ”ping pong” Using Open Protocol MES HW Controller IxB solution 7
Slide 8: Smart Wireless Freedom IxB platform
Smart Wireless Freedom New Ergonomics Uptime ITB New ICB Accessibility Versatility Quality Speed IxB platform Smart Continuous Easiness Future proof Flexibility Production
Slide 9: Smart Flexibility
Smart Flexibility IxB platform Smart Continuous Easiness Future proof Flexibility Production
Slide 10: New production lines / Rebalancing TODAY
New production lines / Rebalancing TODAY Result Labor costs during weekends and nights are high Installation costs for an ethernet cable and IP adresses: 1.000 € / one € Long and complex planning for new lines Today needs Be fast in planning new production lines Today setup Be fast in intr
Slide 11: New production lines / Rebalancing with IxB
Smart New production lines / Rebalancing with IxB Flexibility Integrated controller No additonal physical HW controller Integrated controller license (in a tool) IxB setup Rebalancing can be done during a break (not during weekends) Fewer people are involved Customer case No need to plan whe
Slide 12: Continuous Production
Continuous Production IxB platform Smart Continuous Easiness Future proof Flexibility Production
Slide 13: Radio Shadow and connectivity problems TODAY
Radio Shadow and connectivity problems TODAY Radio Shadow Areas • Tool stops working • Potentially decreased uptime Unstable Radio Areas (metal environment) • Operator irritation • In worst case decreased uptime Changing battery • Risking disconnection and the system reboot Workstation disconn
Slide 14: Continuous Production in Radio shadow with IxB
Continuous Continuous Production in Radio shadow with IxB Production Integrated controller: • Tool contains all data to work (batch sequence) • No dependency on a controller (PF6) Big data storage capacity: • 1.000 P-sets, 10.000 results & traces Full control of Tool & Station accessories Work
Slide 15: Easiness
Easiness IxB platform Smart Continuous Easiness Future proof Flexibility Production
Slide 16: Easiness
Easiness Easiness Installation, configuration, management Web HMI or ToolsTalk 2 http://169.254.1.1 USB or wireless connection Any device (mobile phone, tablet, laptop) The same user interface with PF6 Configuration back-up using SD card Easy to prepare advanced tightening programs (mult
Slide 17: Future proof
Future proof IxB platform Smart Continuous Easiness Future proof Flexibility Production
Slide 18: Fully customized functionality
Fully customized functionality Future proof You choose the functionality, only pay for what you need Pay for what you need, FMS packages tailored to your needs Future proof investment, scalability ensures future Adv. Operator Tightening adaptation Instructions Process Strategies Critical Manual
Slide 19: Introducing the ICB
Introducing the ICB Ergonomics New ICB Accessibility Versatility IxB platform
Slide 20: Ergonomics
Ergonomics Accessibility Versatility Ergonomics
Slide 21: Perfect for cramped areas, Low weight-to-power ratio
Perfect for cramped areas, Low weight-to-power ratio Ergonomics Comparison of STB vs ICB – 15Nm 482 mm 338 mm -30% 1700 g Tool 1190 g -30% 650 g (18V) Battery 400 g (14,4V) -38% 21
Slide 22: Clear operator feedback
Clear operator feedback Ergonomics Integrated eHMI 2x2 inch colored eHMI showing results / progress Button for P-set selection and basic navigation Integration into the foot for better joint accessibility 22
Slide 23: Optimized for Operators
Optimized for Operators Ergonomics Improved ergonomics compared to other one hand tools 23
Slide 24: Accessibility & Versatility
Ergonomics Accessibility Versatility Versatility Accessibility & Versatility
Slide 25: Adjustable Trigger and Angle Head
Adjustable Trigger and Angle Head Accessibility Versatility Adjustable trigger for all handling positions • 360 degrees • 36 positions (each 10 degrees) Adjustable angle head for many applications • 360 degrees quick adjusting angle head • 20 positions (each 18 degrees) • Pull and swivel with on
Slide 26: Optimized for Accessibility
Optimized for Accessibility Accessibility Versatility When other tools can’t reach...
Slide 27: ICB Range Overview
Ergonomics Accessibility Versatility Versatility ICB Range Overview
Slide 28: ICB Range Overview
ICB Range Overview Ergonomic Standard or eHMI Tool models Accuracy and high version performance 3-15 Nm No AC tool 5% transducer accessories 3,5% transducer 1,5-7 Nm
Slide 29: Introducing the ITB
Introducing the ITB New Uptime ITB Quality Speed IxB platform
Slide 30: Quality and Uptime
Uptime Quality Speed Quality and Uptime
Slide 31: Smallest angle head on the market
Smallest angle head on the market Quality Uptime Proven concept: Standard STR heads Robuts and proven concept • Best torque/size ratio in the market • The same thread for front-attachments Decrease total cost of ownership • Reduce spare part complexity • Utilize the spare part inventory with STR
Slide 32: Tool Accessories - Quickly customized tool
Tool Accessories - Quickly customized tool Quality Uptime For current and future needs Tailor to your needs One Tool, all Application Customize your tools with the best accessories of the market 32
Slide 33: Speed
Uptime Quality Speed Speed
Slide 34: Increased Productivity with ITB
Increased Productivity with ITB Speed Battery Tool with cable performance ITB STB ST STR previous generation battery tool cable tools Max Torque (Nm) Speed (RPM) Max Torque (Nm) Speed (RPM) Speed (RPM) Speed (RPM) 15 944 15 720 755 975 ActiDrive 35 977 30 380/610 1090 1220 concept 55 587 50 365 655
Slide 35: ITB Range overview
Uptime Quality Speed ITB Range overview
Slide 36: ITB Range Overview
ITB Range Overview Standard User HMI Triggers / Scanner etc. angle heads Ergonomic and high Range Accuracy performance 1 Nm (13 types) 200 Nm 5% transd. 3,5% transd.
Slide 37: Batteries and Chargers
Batteries and Chargers
Slide 38: The Battery series
The Battery series Best weight / Runtime ratio • Choose the best battery according to your needs • 14V, 18V, 36 V New battery and Chargers IxB • Intelligent Batteries tells state of charge/health • Only change and charge when needed • Versatility • One charger all batteries • Daisy chain and use
Slide 39: Smart Wireless Freedom IxB platform
Smart Wireless Freedom New Ergonomics Uptime ITB New ICB Accessibility Versatility Quality Speed IxB platform Smart Continuous Easiness Future proof Flexibility Production
Slide 40: Ready for Smart manufacturing: meeting the industry challenges
Ready for Smart manufacturing: meeting the industry challenges • Connected to • Less HW • Multistep • Easy to any device installed • Dual rebalance • Preventive • Lean Prod. Transducer maintenance lines • TrueAngle • Improved • Easy to • Less HW Smart Wireless Freedom ergonomics • Low reaction upgra
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