Slide 1: ProLink – Condition Monitoring System
>> Name Präsentator << ProLink – Condition Monitoring System PUBLIC
Slide 2: Schaeffler ProLink Condition Monitoring System
Schaeffler ProLink Condition Monitoring System • Modular • Multiple interfaces for cloud communication • For universal application • Easy to use • Perfect integration into customer infrastructure ProLink - Condition Monitoring System 2 PUBLIC
Slide 3: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 3 PUBLIC
Slide 4: Why Condition Monitoring?
Condition Monitoring Why Condition Monitoring? Problem detected • Increasing machine Change of availability condition Vibration • Avoiding unplanned downtime Noise • Improving service and Machine state maintenance planning • Avoiding subsequent Temperature damage • Reduction of maintenance costs • P
Slide 5: Simple application example
Condition Monitoring Simple application example • Saw mill Kåge in Sweden Downtime costs per hour: 2,800 EUR • Annual production 4 hours of asset downtime: 11,200 EUR volume approx. 240,000 m³ of sawn timber Total: 11,200 EUR • 81 employees Amortisation time: after one unplanned downtime • Monitorin
Slide 6: Product portfolio Schaeffler Condition Monitoring devices
Condition 1 Monitoring Condition Monitoring Product portfolio Schaeffler Condition Monitoring devices OPTIME SmartCheck ProLink CMS The next generation of condition Sophisticated, one-channel condition Modular multi-channel condition monitoring: affordable, easy to install and monitoring system with
Slide 7: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 7 PUBLIC
Slide 8: ProLink Condition Monitoring System in a nutshell
ProLink 2 Condition ProLink Monitoring Condition System Monitoring System In a nutshell Additional modules Short info: SmartWeb • individually expanded with • Configuration assistant • Automatic learning mode additional measurement modules • Smallest unit consisting of 1 processor module (CPU) and 1
Slide 9: Vibration module
ProLink 2 Condition ProLink Monitoring Condition System Monitoring System Vibration module Function: The vibration module captures Vibration the signals important for monitoring such as vibration, speed, voltages, etc. and e.g. Temperature Switching output transmits them to the CPU. e.g. Load In the
Slide 10: Input/Output module
ProLink 2 Condition ProLink Monitoring Condition System Monitoring System Input/Output module Function: The input/output module is 0-20 mA used to record additional signals such as temperature, status 4-20 mA information (machine is 0-20 mA running), etc. 0-10 V In addition alarm states or 4-20 mA c
Slide 11: Maximum expansion of the Monitoring System (available)
ProLink 2 Condition ProLink Monitoring Condition System Monitoring System Maximum expansion of the Monitoring System (available) Internal Ethernet bus Max. 100 m each • Max. 8 modules • 16 IEPE inputs … • 8 pulse inputs (A/B coded) • 16 switching outputs (digital) • 32 input/output signals (adjustab
Slide 12: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 12 PUBLIC
Slide 13: Applicable across all industries
Areas 3 ofof Areas application application Applicable across all industries • Motors • Steel industry • Fans • Paper industry • Compressors • Raw materials processing • Gear boxes • Vibration screens • Wind power • Crushers/Mills • Production/Manufacturing • Spindles • Marine sector • Rolling mills
Slide 14: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 14 PUBLIC
Slide 15: System integration in customers infrastructure
ProLink 4 system ProLink integration System integration System integration in customers infrastructure Easy integration in process automation via: • Profinet* • OPC/UA Server • SLMP Client Cloud communication via: • OPC/UA Server • MQTT * Next development step ProLink - Condition Monitoring System 1
Slide 16: Direct integration in ERP and Cloud
ProLink 4 system ProLink integration System integration Direct integration in ERP and Cloud Direct integration via standard communication channels: • OPC/UA Server • Web services • E-Mail ProLink - Condition Monitoring System 16 PUBLIC
Slide 17: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 17 PUBLIC
Slide 18: Advantages
Advantages 5 Advantages Advantages Immediately ready for use No additional software necessary • The pre-installed basic configuration of the ProLink CMS allows • Software integrated in the ProLink device for configuration, general monitoring of standard equipment such as motors, fans and viewing tre
Slide 19: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 19 PUBLIC
Slide 20: Range of services
Services 6 Services Range of services • On-site service Definition of measuring points, commissioning, reference measurements, measuring routes, system integration, rout cause analysis in case of problems • Remote monitoring Remote servicing (analysis and reporting) and system maintenance (adjustmen
Slide 21: Agenda
Agenda 1 Condition Monitoring 2 ProLink Condition Monitoring System 3 Areas of application 4 ProLink system integration 5 Advantages 6 Services 7 Further information 7/18/2022 Presentation title 21 PUBLIC
Slide 22: Further information
Further 7 information Further Information Further information Consulting and Contact Schaeffler Monitoring Services GmbH Kaiserstraße 100 D - 52134 Herzogenrath Phone.: +49 (0)2407 9149-0 E-Mail: industrial-services@schaeffler.com Further information to follow ProLink - Condition Monitoring System 2