Unitronics (1989) (rg) Ltd. · TASE:UNIT
Unitronics (1989) (rg) — Unitronics — Technical Presentation (2006)
89 slides from Unitronics (1989) (rg)'s technical presentation, 2006
Slide 1: Unitronics Industrial Automation Systems
VAN, a a oo Unitronics = @ INDUSTRIAL AUTOMATION SYS TEwmMS @ 0A i a 20 UOISI,
Slide 2: About Unitronics
About Unitronics Vision presentation-Avner Barak
Slide 3: Unitronics Controllers: Jazz, M91 and Vision
:Unitronics Controllers 3 main series : Jazz, M91 and Vision Lets talk about Hardware configuration… Vision presentation-Avner Barak
Slide 4: Vision presentation-Avner Barak
Vision presentation-Avner Barak
Slide 5: Jazz - Hardware
Jazz - Hardware review 6 Jazz models: JZ10-11-R10 – 6 DI, 4 RO JZ10-11-T10 – 6 DI, 4 TO JZ10-11-R16 – 6 DI, 2 D or A (0-10V) inputs, 2 AI (0/4-20 mA), 6 RO JZ10-11-T17 – 6 DI, 2 D or A (0-10V) inputs, 2 AI (0/4-20 mA), 7 TO JZ10-11-R31 – 16 DI, 2 D or A (0-10V) inputs, 2 AI (0/4-20 mA), 11 RO JZ10-1
Slide 6: Jazz - Hardware: Digital Inputs
Jazz - Hardware review Digital Inputs: The digital inputs are divided to two groups: Inputs 0-5 (0-15)can be wired as PNP or NPN Inputs 6 & 7 (16 & 17) can be wired as either digital (PNP) or analog (0-10V) inputs. Vision presentation-Avner Barak
Slide 7: Jazz - Hardware: High Speed Counter
Jazz - Hardware review High Speed Counter: 2 digital inputs can function also as High Speed Counter supporting High Speed counting and frequency measurement. HSC can read up to 5Khz. Vision presentation-Avner Barak
Slide 8: Jazz - Hardware: Analog Inputs
Jazz - Hardware review Analog Inputs: The Analog inputs are divided to two groups: 2 Analog inputs 0-20 or 4-20mA 2 inputs which can be either digital or Analog 0-10VDC Analog Inputs have 10 bit resolution Vision presentation-Avner Barak
Slide 9: Jazz - Hardware: Digital Outputs
Jazz - Hardware review Digital Outputs: Relay outputs are rated 5A (3A for JZ10-11-31) resistive load and are spaced for up to 50K operations in full load. Transistor outputs can source up to 0.5A@24V Vision presentation-Avner Barak
Slide 10: Jazz - Hardware: HMI
Jazz - Hardware review HMI: Jazz OPLC has: 2 line x 16 characters STN LCD display with illuminated backlight. 16 metal dome, sealed membrane switch keys, 10 of them are user labeled. Vision presentation-Avner Barak
Slide 11: Jazz - Programming
Jazz - Programming Jazz OPLC is programmed via a PC using Unitronics’ U90Ladder It supports all main features and functions of U90Ladder, like: • RTC and time functions; • Interrupt and Immediate I/O access; • math, including 32 bit calculations, logic, compare, linearization, vector operations… • F
Slide 12: Why Jazz
?Why Jazz Few reasons to choose Jazz: •Full functional PLC, not just “smart relay”; •Full functional HMI with multilingual alpha- numeric display and programmable, customizable keys; •Smart “look”; •Flexible to changes; •Worldwide support and services; •Large communication options; New horizons for
Slide 13: M91 Series Micro OPLC
M91 Series Micro OPLC Vision presentation-Avner Barak
Slide 14: M91 - Hardware
M91 - Hardware review 10 M91 models: M91-2-R34 - 22 DI, 12 RO, 2 analog inputs M91-2-RA22 - 22 DI, 8 RO, 2 AI 14 bit+2 TC/PT100, 2 AO 12 bit M91-2-6RC - 6 DI, 6 RO, 6 analog Inputs, (4 are only 0-20mA) M91-2-T2C - 12 DI, 12 TO, 2 analog Inputs M91-2-UN2 - 12 DI, 12 TO, 2 analog/TC/PT100 Inputs (14 b
Slide 15: M91 - Hardware Highlights
M91 - Hardware review M91 Highlights Expandable I/O – up to 64 additional I/O (up to 8 modules) 2 or 3 HSC, supporting shaft encoders and frequency measurement – up to 10 kHz Built-in HSO (TO models) 12/24 VDC supply (except M91-4UA2) RTC + Calendar + Time functions Built in programmable RS232/485 p
Slide 16: M91 - Functions
M91 - Functions review M91 Highlights 2 x 16 characters multilingual backlit display Up to 50 HMI variables; up to 8 per display 15 programmable keys Download “on fly”; Full project upload Advanced math, including 32 bit, logic and vector functions PSTN/GSM modem support SMS logic control Modbus Mas
Slide 17: The graphical OPLC
Vision - The graphical OPLC There are 5 types of controllers in this series: • Vision120 • Vision230 • Vision260 • Vision280 • Vision290 Vision presentation-Avner Barak
Slide 18: OPLC V120 models
Vision - The graphical OPLC 10 V120 models: V120-22-RA22 - 22 DI, 8 RO, 2 AI 14 bit+2 TC/PT100, 2 AO 12 bit V120-22-6RC - 6 DI, 6 RO, 6 analog Inputs, (4 are only 0-20mA) V120-22-T2C - 12 DI, 12 TO, 2 analog Inputs V12022-UN2 - 12 DI, 12 TO, 2 analog/TC/PT100 Inputs (14 bit) V120-22-UA2 - 12 DI, 10
Slide 19: Hardware configuration
Vision - Hardware configuration Vision 2xx hardware can come in 3 different configurations: Connecting Vision to expansion units (the same ones of the M90). Connecting the Vision to a snap in I/O module making a self contained unit. Combining both, creating a large scale system of up to 158 I/O. Vis
Slide 20: Hardware configuration: Expansion Units
Vision - Hardware configuration Expansion Units: The Vision can be connected to all of Unitronics expansion units. The Vision uses the same cable and the same expansion adapter. One can connect up to 8 expansion units to the Vision and go as high as 158 I/O (including the I/O on board). As for right
Slide 21: Hardware configuration: Expansion modules
Vision - Hardware configuration Expansion modules EX-A1-expansion adapter IO-DI8-TO8 IO-DI8-TO8L IO-DI16 IO-DI16-L All of those units are 12V only IO-TO16 IO-DI8-RO4-L IO-DI8-RO4 IO-RO8L IO-RO8 IO-RO16L IO-RO16 I0-AI4-A02 IO-PT4 IO-DI8ACH IO-AO6X IO-PT4K EX90-DI8-RO8 IO-ATC8 IO-LC1/3 Vision presenta
Slide 22: Hardware configuration: The snap I/O
Vision - Hardware configuration The snap I/O. The snap I/O is a I/O module that can be connected in the rear of the Vision. Using the snap I/O, one can create a self contained system. Only one snap I/O can be connected to the Vision. Vision presentation-Avner Barak
Slide 23: Hardware configuration: Snap In models
Vision - Hardware configuration 5 Snap In models: • V200-18-E1B • V200-18-E2B • V200-18-E3/4XB • V200-18-E5B The snap I/O module can be purchased separately or with the Vision. Vision presentation-Avner Barak
Slide 24: Snap I/O: High speed counters
Vision - Hardware configuration Snap I/O 4/6 of the inputs can act as an high speed High speed counters inputs, combined into 2/3 high speed counters, capable of reading 2/3 encoders with 10Khz frequency. Vision presentation-Avner Barak
Slide 25: Snap I/O: High speed outputs
Vision - Hardware configuration Snap I/O 2 of the transistor outputs can act as high speed outputs. High speed outputs HSO has 2 control parameters: • Frequency – 2kHz (PNP) or 50 kHz (NPN); • Duty Cycle – 0- 100.0% Vision presentation-Avner Barak
Slide 26: Vision - Some more Features
Vision - Some more Features… R.T.C. - Real Time Clock. This clock enables specific Clock Functions. The RTC has a 7 year battery back up. Program size – 1M/448 Kbytes. Execution time - The Vision works in application scans. The scan time is 0.5 microseconds for a bit operation. Database- 120Kbyte RA
Slide 27: Vision - Some more Features
Vision - Some more Features… Display- The Vision has a graphic display. One can create up to 255 different displays. Every display can contain free text, bmp’s and variables. On every display one can add up to 24 variables. which can come in different types. Keypad - 24 sealed-membrane, slide labele
Slide 28: Vision - Information mode
Vision – Information mode Information (Info) Mode is a window into a controller. Info Mode allows an operator to check and change specific values stored inside a controller without the need of a PC or the Visilogic software. Info Mode is entered by pressing the ‘i’ key for several seconds. Vision pr
Slide 29: Vision - Operands
Vision – Operands MB – virtual relays - a total of 4096 MI – 16 bit signed registers –2048 ML –32 bit signed registers - 256. DW –32 bit unsigned registers - 64. MF – 32 bit Floating point registers (IEEE754) - 24. Counters –32 bit -24. Timers –32bit, 0.01 sec resolution - 192 Inputs and outputs – a
Slide 30: Vision - Downloading
Vision – Downloading Vision allows download “on the fly” The downloading process in Unitronics controllers is done to a specially saved place on the Flash, and from it goes to the place saved for the application while the machine still runs. Only a download of a change in the hardware configuration
Slide 31: Vision - Uploading
Vision – Uploading While downloading the application to the Vision one can chose to download also the Ladder image of the application. This image holds all the parameters of the application, including remarks and symbols. Every change in the project will lead to a download of a Ladder image unless i
Slide 32: Vision - Uploading
Vision – Uploading In order to protect the application from being Uploaded, the project is protected by password. If a password is used, every upload will force the user to enter it. Only a full download (all the Having flash memory in elements of the the controller the Upload application) can clear
Slide 33: Vision - Programming
Vision – Programming Vision OPLC is programmed from a PC, using Unitronics VisiLogic. This is the common software for Ladder logic and HMI Unitronics VisiLogic is fully Windows based and works under Windows 95/98/NT/2000/Me/XP. The VisiLogic required a PC screen resolution of minimum 600x800 (we rec
Slide 34: Vision - Programming
Vision – Programming Vision has 1M/448K program size. • VisiLogic Having a big program size made us build the ladder in modules and sub routines. Basically, one can build the application out of small different sub routines and just call them on the scan. Routines can be also called from the HMI. Vis
Slide 35: Vision - Programming
Vision – Programming • VisiLogic VisiLogic has a lot of advanced Ladder functions. Some of them are given as ladder elements Vision presentation-Avner Barak
Slide 36: Vision - Programming: Formula
Vision – Programming With the Formula one can calculate any formula in 32bit resolution The formula supports all math functions Vision presentation-Avner Barak
Slide 37: Vision - Programming: Data Tables
Vision – Programming Data Tables Vision has 120 Kbytes RAM and 64 Kbytes Flash, which is organized as user defined Data Tables. OPLC can write to RAM for data logging. Flash is Read only and can be used for recipes. Data tables also allow data exchange with Excel. Vision presentation-Avner Barak
Slide 38: Vision - Programming: Function blocks
Vision – Programming Function blocks VisiLogic has the ability to receive software add ins called function blocks. Those function blocks can give the Vision new capabilities without the need of a new version of the VisiLogic or the operations system. VisiLogic version 4.73 comes with several build i
Slide 39: Vision - Functional blocks: PID
Vision – Functional blocks PID One of most common applications in the process industry is to close a PID loop. Vision supports up to 16 PID loops with Autotune or up to 32 loops without Autotune. Autotune can be performed from Vision or via external PC application – PID Server Vision presentation-Av
Slide 40: Vision - Functional blocks: Trends
Vision – Functional blocks Trends With this FB one can draw as many trends as he needs on the face of the PLC including sliding to historical data and changing styles. Together with Draw Trends we also have Draw Axis Vision presentation-Avner Barak
Slide 41: Vision presentation-Avner Barak
Vision presentation-Avner Barak
Slide 42: Display
Display The Vision has a graphic display. One can create up to 255 different displays accommodating up to 60K of data. Every display can contain free text, pictures and variables. On every display one can add up to 24 variables. Variables can come in form of text or image representation of bit statu
Slide 43: Display: Graphic abilities
Display Graphic abilities The Visilogic supports the basic geometrical forms allowing simple graphical representation. Vision presentation-Avner Barak
Slide 44: Display: Font handler
Display Font handler VisiLogic is synchronized with the PC’s Windows when it comes to using fonts. One can add free text at any font from his PC. The font can be in different sizes, forms and style. A special font dialog assists in adding and editing the fonts. Vision presentation-Avner Barak
Slide 45: Display: Graphic abilities
Display Graphic abilities Any bmp file can be read from the PC to the VisiLogic and to the graphic display. A set of images is ready for the user in the VisiLogic directory after the software installation. Vision presentation-Avner Barak
Slide 46: Display
Display • Attaching variables Attaching a variable to the display helps creating an interactive display. Different displays, with different variables attached to them, show, in every given time the real condition of the system and establish a full Human machine interface. Vision presentation-Avner B
Slide 47: Display
Display Display Binary text RTC and time functions Display String List of text by pointer List of images by pointer list of images List of by textrange by range Integer variable Binary image Bar graph Timer variable Vision presentation-Avner Barak
Slide 48: Display
Display The HMI has several utilities that associate with it: Vision presentation-Avner Barak
Slide 49: Communication
Communication Vision presentation-Avner Barak
Slide 50: Communication
Communication Communication Vision has 4 possible types of communication ports: 2 x RS232 ports (always on) 1 x RS232/485 port (optional) Show scam 1 x Ethernet port (optional) 1 x CANbus (always on) Vision presentation-Avner Barak
Slide 51: Communication: Serial port
Communication Communication We use the serial port to download applications into Serial port the Vision. The serial port works with: RS232 RS485 The Serial port is also the port for the remote access and device connection. Vision presentation-Avner Barak
Slide 52: Communication: Serial port
Communication Communication The serial port communicates with the Vision using the Unitronics’ Serial port Pcom protocol. Pcom is given free as a DLL with all documentation so that anyone can implement it in a PC application. With FB, the Vision has the ability to communicate using other protocols,
Slide 53: Communication: Pcom protocol use
Communication A PC can talk to a Vision in one of two ways: Communication Implementing the protocol in a Serial port application on the PC. Pcom protocol use Using the DDE server application. Using the OPC server application. Both UniOPC and UniDDE servers have Ethernet conductivity. Vision pres
Slide 54: Communication: CANbus
Communication Communication Unitronics CANbus runs on the same physical layer as the A.B. DeviceNet but CANbus Port on a different protocols. Unitronics supports 3 protocols over CAN: ISC UniCAN CANopen Vision presentation-Avner Barak
Slide 55: Communication: CANbus Port
Communication Communication CANbus port can be used in 3 ways: CANbus Port To connect a net of up to 63 (Blk) -V units to a PC. (Blu) L PE To connect a net of up to 64 units one to the other. (Wht) H (Red) +V To communicate with third party devices, like motor drivers, sensors, valves… Vision
Slide 56: Vision - Remote Communication: Modem
Vision– Remote Communication Modem Vision supports modem connection. Connecting to the Vision from far enables one to download, debug and upload applications. Vision presentation-Avner Barak
Slide 57: Vision - Remote Communication: Modem
Vision – Remote Communication Modem There are 3 types of PSTN (plain simple telephone modems, which are network) supported by the Vision: GSM modem (wireless) CDMA modem As far as the Vision concerns, the different types are almost the same, the only different is the parameters of communication.
Slide 58: Vision - Remote Communication: SMS
Vision – Remote Communication SMS One of the best advantages of the GSM modem is the ability to send short text messages (SMS). SMS are sent from and to Cellular phones. Vision presentation-Avner Barak
Slide 59: Vision - Remote Communication: SMS
Vision – Remote Communication The ability to connect the SMS Vision controller to a cellular phone opens up a wide variety of uses. Basically, an Vision connected to a GSM modem can receive a pre-programmed message and act accordingly. The controller can also respond by sending a message to a cellul
Slide 60: Remote access
Remote access As part of Unitronics remote access philosophy there is a special tool which is given free with our CD. This tool will allow to have modem connection and remote capabilities even without the VisiLogic application Vision presentation-Avner Barak
Slide 61: Remote access
Remote access Another important part of Remote access is the Ethernet Vision presentation-Avner Barak
Slide 62: Ethernet
Ethernet In the Vision230/260/280/290 Unitronics now supports Ethernet. The Card we use is build out of 4 sockets and works with TCP/IP and UDP/IP The Ethernet card can work with speed of either 10 or 100 The PLC support Modbus over TCP protocol and use this as the connection to SCADA systems an
Slide 63: Ethernet
Ethernet In order to protect the user from others (and also from himself) with the Ethernet we have another line of defense: PLC name Starting with V4.00 every Ethernet based connection will ask the user to have the right PLC name or there will be no connection to the PLC. Connection will still be p
Slide 64: Unitronics Thanks You
Unitronics Thanks You Vision presentation-Avner Barak
Slide 65: RS485 connection diagram
RS485 connection diagram Vision presentation-Avner Barak
Slide 66: Vision presentation-Avner Barak
Vision presentation-Avner Barak
Slide 67: M90 Controllers (Obsolete)
M90 Controllers M90-19-B1A – 10 digital inputs 6 relay outputs 1 analog input M90-R1 – 10 digital inputs 6 relay outputs 1 analog input M90-R1-CAN – 10 digital inputs 6 relay outputs 1 analog input Obsolete M90-R2-CAN – 10 digital inputs 6 relay outputs 2 analog input M90-T - 8 digital input 6 trans
Slide 68: M91 Controllers (Obsolete)
M91 Controllers M91-19-4R1 - 10 digital Inputs, 6 relay Outputs, 1 analog Input M91-19-4R2C - 10 digital Inputs, 6 relay Outputs, 2 analog Inputs M91-19-4TC2 - 11 dig. Inputs, 12 trans. Outputs, 2 analog/TC Inputs Obsolete M91-19-4UN2 - 12 digital Inputs, 12 transistor Outputs 2 analog/TC/PT100 Inpu
Slide 69: Vision Hardware configuration: Snap I/O E1B
Vision-Hardware configuration Snap I/O 16 isolated PNP/NPN Snap configuration 24 VDC inputs. of the E1B 10 relay outputs 4 isolated transistor outputs 24 VDC PNP/NPN 3 analog inputs 10 bit resolution, each capable of measuring 0-10V or 0-20mA. Vision presentation-Avner Barak
Slide 70: Vision Hardware configuration: Snap I/O E2B
Vision-Hardware configuration Snap I/O 16 isolated PNP/NPN Snap configuration 24 VDC inputs. of the E2B 10 relay outputs 4 isolated transistor outputs 24 VDC PNP/NPN 2 analog inputs 10 bit resolution 2 analog outputs 12 bit resolution Vision presentation-Avner Barak
Slide 71: Vision Hardware configuration: Snap I/O E3B/4B
Vision-Hardware configuration Snap I/O 18 isolated PNP/NPN Snap configuration 24 VDC inputs. of the E3B/4B 15 relay outputs 2 isolated transistor outputs 24 VDC PNP/NPN 4 isolated universal analog inputs 4 isolated analog outputs Vision presentation-Avner Barak
Slide 72: Hands on the product
Hands on the product A customer wants to do data acquisition. He needs 8 digital inputs and 6 digital outputs. A display is an option but he will only consider one that will give 8 lines of text or more. 4 of the inputs are giving frequency of 5000 pulse per sec, 40 pulses per second, 40000 pulses p
Slide 73: Hands on the product
Hands on the product A customer wants to regulate analog signals. He has 8 analog inputs and he needs to pull a factor on each and take out an analog output. The factor can be any number between 0-100percent with 0.1 resolutions. The factor should be decided according to 10 different programs stored
Slide 74: Hands on the product
Hands on the product A customer wants to have a cut to length machine. He does not need a display. He needs to turn on an output according to data that was sent to the machine from the SCADA system that runs the plant floor. (The SCADA will give him the next job to do which will be the length and th
Slide 75: Hands on the product
Hands on the product A Customer wants to do an application which works with 10 digital inputs and 8 relay outputs. He also needs 2 analog inputs 0-10 PSI and he is willing to convert it to 4-20mA. He wants to read the analog input with a resolution of 0.01 PSI. He wants to display and keep a log of
Slide 76: The Vision's Memory Structure
The Vision’s Memory Structure The Vision’s memory structure is build of 9 elements: MB - Memory Bit. Single bit that can be 1 or 0 logic. SB - System Bit. Single system-controlled bit that can be 1 or 0 logic. MI - Memory Integer. 15-bit register that can be any number within the integer range –3276
Slide 77: The Vision's Memory Structure
The Vision’s Memory Structure The Vision’s memory structure is build of 9 elements: DW - Memory double word. 32bit unsigned register that can be any number from 0 to 4294967295. SDW - Memory double word. 32bit unsigned register that, controlled by the system and can be any number from 0 to 429496729
Slide 78: The Vision's Memory Structure
The Vision’s Memory Structure Other operands that take part in the memory structure are : I - Inputs. O - Outputs. T - Timers. # - Direct numbers. C - Counters Vision presentation-Avner Barak
Slide 79: Downloading to the Vision
Downloading to the Vision The Vision works with Flash memory. Flash memory is more stable because it is not dependant on a power supply. A download procedure consists of: Ladder Data Tables HMI Timers Variables Security information Hardware configuration FB In order to see what was downloaded one sh
Slide 80: Uploading to the Vision
Uploading to the Vision When uploading from the controller, a new file will be made in the Visilogic. All the parameters of the application in the controller will be uploaded to the PC. Having flash memory in the controller the Upload operation makes the controller act as a small backup disk. Vision
Slide 81: Visilogic - list of commands: PID
Visilogic-list of commands PID The Vision support the manual tune and the Auto tune PID via FB or an external PC based tool which can act as a viewer as well. Vision presentation-Avner Barak
Slide 82: Visilogic - list of commands: PID
Visilogic-list of commands PID The Vision’s PID is based on 12 integers and 3 bits and has the ability to run up to 32 independent Auto tune loops. Vision presentation-Avner Barak
Slide 83: Display: Static Displays
Display Static Displays Vision presentation-Avner Barak
Slide 84: Communication: CANbus Port
Communication Communication The “bridge controller” CANbus Port needs no special programming or Connecting a net to a PC hardware. Any random controller in the net can be the bridge. This connection allows also software download and upload to every Vision on the net. Vision presentation-Avner Barak
Slide 85: Communication: Connecting a net to a PC
Communication Communication CANbus Port A PC can talk to a Vision via the serial port Connecting a net in RS232. to a PC The Vision can act as bridge between RS232 and CANbus. Up to 63 Visions units can be connected in a CANbus net and then linked via the Vision ‘bridge’ to a PC. The PC can ‘see’ ea
Slide 86: Communication: Connecting an independent Vision net
Communication Communication Up to 64 Vision units can be CANbus Port connected one to another with each unit acting as both Connecting an master and a slave. independent With UniCAN, each controller Vision net can send information to each other unit in the NET. Vision presentation-Avner Barak
Slide 87: Communication: Connecting an independent Vision net
Communication Communication Each unit on the net regularly CANbus Port transmits information. The information contains: Connecting an independent 16 inputs. Vision net 16 bits: SB200-215. 2 integers: SI 200-201. Vision presentation-Avner Barak
Slide 88: Vision - Remote Communication: PSTN modem
Vision – Remote Communication Modem PSTN modem When the PC is the one that initiate the communication it’s enough that the modem near the Vision will be initialize and the communication will work. The modem must be initialized in a certain way for the connection to the controller will be stable. Vis
Slide 89: Vision - Remote Communication: PSTN modem
Vision – Remote Communication Modem PSTN modem The cable to connect the modem to the PC is the usual cable coming with the device itself. Modems, on PC side, can be either external or internal. Vision presentation-Avner Barak