Essar Shipping Limited. · NSE:ESSARSHPNG
Essar Shipping — Essar Oil — Corporate Update (March 2012)
32 slides from Essar Shipping's corporate update, Mar 29, 2012
Slide 1: Completion of Refinery Expansion Project
Essar Oil Limited Completion of Refinery Expansion Project
Slide 2: Vadinar Refinery
4 nw Vadinar Refinery OIL & GAS . CR ns... a ei
Slide 3: Vadinar Refinery Snapshot
Vadinar Refinery Snapshot Commercial production of Vadinar Refinery started in May, 2008 with capacity of 10.5 mmtpa, complexity of 6.1 and investment of Rs 13000 crore. Strategically located at west coast of India, nearest point for sourcing of crude from Middle East & on major maritime route f
Slide 4: Completion of Refinery Expansion Project
Completion of Refinery Expansion Project Essar Oil declare completion of Refinery Expansion Project with commissioning one of world largest Delayed Coker Unit 3
Slide 5: Refinery Expansion Project: Highlights
Refinery Expansion Project : Highlights Capacity & Complexity of Refinery almost doubled from 10.5 mmtpa to 18 mmtpa and 6.1 to 11.8 respectively in less than 4 years with project cost of Rs 8300 crore. Vadinar Refinery become second largest single location refinery in India and one of most comp
Slide 6: Refinery Capacity Growth
Refinery Capacity Growth 405,000 bbl/day capacity by Oct, 2012 4,50,000 405000 20 mmtpa 4,00,000 18 mmtpa 30,000 CAGR 3,50,000 16.5% 75,000 75,000 barrels per day 14 mmtpa 3,00,000 2,50,000 10.5 mmtpa 10.5 mmtpa 2,00,000 1,50,000 3,00,000 3,00,000 3,00,000 2,20,000 2,20,000 1,00,000 50,000 0 March 2
Slide 7: Refinery Expansion Project: Major Units & Licensors
Refinery Expansion Project : Major Units & Licensors Name of unit Capacity (in MMTPA) Licensor ISOM (Isomerization Unit) 0.7 ARU (Amine Regeneration Unit) 8 HMU (Hydrogen Manufacturing Unit) 130,000 Nm3 / hr H2 SWS (Sour Water Stripper) 1.98 DHDT(Dieseld Hydrotreater) 4 VGOHT (Vacuum Gasoil Hydrotre
Slide 8: Resources
Resources Essar Projects (I) Limited (EPIL) executed the entire refinery expansion project on turnkey basis. More than 4,71,000 cubic meters of concreting. Around 42000 metric tones of Steel used to built the structure to erect various refinery expansion units. 2000 km plus pipelines were la
Slide 9: Crude Mix & Sourcing Strategy
Crude Mix & Sourcing Strategy Crude Mix : Existing Refinery Overall Crude basket to become significantly heavier due to Coker configuration post Ultra Heavy expansion. 20% Light 25% Ultra heavy crude to increase from 20% currently to 60% of overall crude basket. Heavy / Medium 55% Avg API of c
Slide 10: Yield to shift towards high grade products
Yield to shift towards high grade products Refinery Expansion Project to convert low margin Product Mix : Existing Refinery fuel oil into high value added products like Gasoil, Fuel Loss 6% Gasoline & VGO. Heavy Light 26% 25% Refinery now capable to operate on virtually zero Fuel Oil from existi
Slide 11: Refinery Expansion with increased complexity
Refinery Expansion with increased complexity …..………one of the most complex refineries worldwide 16 14 12.8 11.8 12 10 8 6.1 6 4 2 0 Source : Research & Market Report 10
Slide 12: Low Cost Refinery Expansion
Low Cost Refinery Expansion Low cost expansion 3,000 Cost (USD/complexity/bbl) 2,500 2,435 2,417 2,313 2,000 1,500 1,050 1,046 1,000 891 500 0 EOL Refinery EOL post Central India PSU North India PSU East India PSU Private Refinery Expansion Optimization Refinery Refinery Refinery 11
Slide 13: Health & Safety
Health & Safety Achieved 1456 Lost Time Injury free days for Employees and 179 Lost Time Injury free days for Contractors and 1041 major fire free days. Essar Refinery Integrated Management System(ERIMS) conforms to the requirement of ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 -within firs
Slide 14: Environment Protection & Control Measures
Environment Protection & Control Measures Sulhpur Recovery Unit (SRU) for H2S control Flue Gas Desulphurization (FGD) in Fluidized Catalytic Cracker Effluent treatment plant for 100% recycled and zero discharge Hazardous & Non-hazardous waste storage facilities Low Nox burner in all heater
Slide 15: Refinery Expansion Project Units & Facilities
Refinery Expansion Project Units & Facilities 14
Slide 16: ISOM Unit (Isomerization Unit)
ISOM Unit (Isomerization Unit) 15
Slide 17: Amine Regeneration Units (ARU)
Amine Regeneration Units (ARU) 16
Slide 18: Hydrogen Manufacturing Unit
Hydrogen Manufacturing Unit 17
Slide 19: Sour Water Stripper
Sour Water Stripper 18
Slide 20: Diesel Hydrotreater (DHDT)
Diesel Hydrotreater (DHDT) 19
Slide 21: VGO HT (Hydrotreater Unit)
VGO HT (Hydrotreater Unit) 20
Slide 22: Sulphur Recovery Unit
-s” Sulphur Recovery Unit ariies 21
Slide 23: Effluent Treatment Plant
Effluent Treatment Plant 22 22
Slide 24: Demineralisation Plant, Caustic Pumps & Tanks
Demineralisation Plant, Caustic Pumps & Tanks Demineralisation Plant Caustic System Pumps & Tanks 23
Slide 25: Desal Plant, NG Station, Tanks Farm Area & OSBL Racks
Desal Plant, NG Station, Tanks Farm Area & OSBL Racks Tank Farm Area OSBL Pipe Rack Natural Gas Station Desalination Plant Natural Gas Station 24
Slide 26: Air Generations Unit & Raw Water Treatment Plant
Air Generations Unit & Raw Water Treatment Plant Air Generation Unit Raw Water Treatment Plant 25
Slide 27: Flare Drum and Racks & Cooling Towers
Flare Drum and Racks & Cooling Towers Flare Drum Area Flare Racks Cooling Tower – I Cooling Tower - II 26
Slide 28: Power Generation Facilities
Power Generation Facilities Vadinar – Liquid Fuel Vadinar - Gas based Power Plant Vadinar – Coal Based power plant • Capacity: 120 MW (77MW power • Capacity: 380 MW (220MW power & • Capacity: 510 MW (325MW power & & 230 T/H steam) 630 T/H steam) 900 T/H steam) • Fuel: Refinery residue / Liquid Fuel
Slide 29: Port & Terminal Facilities
Port & Terminal Facilities Ports & Terminals (owned by Essar Port Ltd) 1 SPM, Draft – 32 m crude; intake capacity: 27 mmtpa 2 Jetties (1+1) for product offtake : 14 mmtpa Pipelines & other supporting infrastructure facilities completed 28
Slide 30: Storage & Evacuation Facilities
Storage & Evacuation Facilities Tankages, Rail & Road Gantries (Owned by EPL) 136 tankages ( 106 + 30) for crude oils, products and Intermediates with capacity of ~ 2.94 Million KL (1.96 Mn KL earlier + 0.98 Mn KL expansion); Fully automated Loading Facilities; 3-White Oil truck Gantries, each 8
Slide 31: DCU (Delayed Coker Unit)
ESSAR DCU (Delayed Coker Unit)
Slide 32: Thank You
Thank Yow 4 ESSAR’ OIL & GAS