Monolithic Power Systems, Inc. · NASDAQ:MPWR
Monolithic Power Systems — Technical Presentation (March 2021)
21 slides from Monolithic Power Systems's technical presentation, Mar 23, 2021
Slide 1: Motor Driver ICs: Faults and Protection
Motor Driver ICs Faults and Protection Pete Millett Senior Technical Marketing Engineer March 2021
Slide 2: Pete Millett – Senior Technical Marketing Engineer
Pete Millett – Senior Technical Marketing Engineer 2014–Present • MPS Senior Technical Marketing Engineer for motor driver ICs • Responsible for new product definitions as well as application engineering 2005–2013 • Systems Engineer and Systems Manager at Texas Instruments • Product definition and s
Slide 3: Agenda
Motor Drivers – Power Dissipation and PCB Design DC Motor Basics Starting, Stopping, and Reversing Motors Abnormal Stresses – Shorts, Overvoltage Motor Driver Protection Features Summary / Q&A
Slide 4: DC Motor Basics
DC Motor Basics Series Resistance RS Power Source VSRC Back EMF VBEMF
Slide 5: Torque and Current
Torque and Current mrS
Slide 6: DC Motor Specs and Ratings
DC Motor Specs and Ratings Output Power 15 Watts Nominal Voltage (VSRC) 24 Volts No Load Speed 4000 RPM No Load Current 0.11 Amps Full Load Speed 2920 RPM Full Load Continuous Torque 50 mNm Full Load Continuous Current 1 A Stall Torque 190 nMn Stall Current 3.6 Amps Resistance (RS) 6.7 Ω
Slide 7: Startup of a DC Motor
Startup of a DC Motor Electrical energy Kinetic energy Series Resistance RS Current Power Source VSRC Rotation Torque Back EMF 0V When speed = 0: I = VSRC / RS
Slide 8: Managing Startup Current
Managing Startup Current 3.6A 1A 60mS 120mS
Slide 9: Stopping the Motor: Coasting
Stopping the Motor: Coasting Kinetic energy Series Resistance RS Rotation Torque Back EMF VBEMF Heat Coast I=0
Slide 10: Stopping the Motor: Braking
Stopping the Motor: Braking Electrical energy Kinetic energy Series Resistance Heat RS Rotation Torque Current Back EMF VBEMF Heat Short Brake I = VSRC / RS
Slide 11: Reversing the Motor
Reversing the Motor Electrical energy Kinetic energy Series Resistance RS Current Power Source VSRC Back EMF VBEMF Reverse I = (VBEMF + VSRC) / RS = ~ 2 * VSRC / RS
Slide 12: Short Circuits
Short Circuits Fault Signal Output Voltage 38A! Output Current
Slide 13: Voltage Stresses
Voltage Stresses Current Driver
Slide 14: Voltage Rise due to Deceleration
Voltage Rise due to Deceleration Electrical energy Kinetic energy Voltage! Current Current Rotation Torque H-Bridge
Slide 15: Thermal Stresses
Thermal Stresses Resistive Losses PR = I2R VIN
Slide 16: Motor Driver Protection Features: Overcurrent / Short Circuit
Motor Driver Protection Features: Overcurrent / Short Circuit VIN HS Gate Timing and VCP Driver Control OUT1 Logic LS Gate OUT2 VG Driver `` OC_REF OCP Comparator VIN Fault nFAULT Handling UVLO_REF UVLO Comparator OVP_REF TSD VIN OVP Comparator
Slide 17: False Overcurrent Trips
False Overcurrent Trips VIN VIN OUT1 OUT2 GND
Slide 18: Motor Driver Protection Features: Over/Under Voltage
Motor Driver Protection Features: Over/Under Voltage VIN HS Gate Timing and VCP Driver Control OUT1 Logic LS Gate OUT2 VG Driver `` OC_REF OCP Comparator VIN Fault nFAULT Handling UVLO_REF UVLO Comparator OVP_REF TSD VIN OVP Comparator
Slide 19: Motor Driver Protection Features: Thermal Protection
Motor Driver Protection Features: Thermal Protection VIN HS Gate Timing and VCP Driver Control OUT1 Logic LS Gate OUT2 VG Driver `` OC_REF OCP Comparator VIN Fault nFAULT Handling UVLO_REF UVLO Comparator OVP_REF TSD VIN OVP Comparator
Slide 20: Summary
Summary • Consider the stresses in a motor drive circuit when starting, stopping, and reversing the motor • Minimize power supply inductance • Add clamp circuits and large bulk capacitors to mitigate voltage transients • Be aware of heat dissipated in a motor driver, especially during abnormal condi
Slide 21: Q&A
Q&A Please submit questions through the “Q&A” menu option in the Zoom app This webinar and others will be available for on-demand streaming at: MonolithicPower.com/webinars
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