Abb Ltd. · SIX:ABBN
Abb — Investor Presentation
22 slides from Abb's investor presentation
Slide 1: Compact CBS II Product Introduction
Steinar Riveland, Product Manager Compact CBS II Product Introduction
Slide 2: Project Goal
Project Goal Compact CBS II Objective Develop a new cartridge improved handling unit for the ABB Cartridge Bell System, with better motion control, better process control and more compact design Deliverables Optimized ABB CBS process solution; cleaning, filling and dosing New drive solution, new con
Slide 3: Project Goal: Customer value
Project Goal Compact CBS II Customer value Results in minimum time to exchange color (cartridge), keeping the robot available for painting Parallel processing (re-filling cycle and painting cycle) and securing low material waste, precise dosing, possible to customize for each color material, with ti
Slide 4: Product History Cartridge Bell System
Product History Cartridge Bell System 1997 Project triggered by Toyota in Japan 1997 Joint project Toyota & ABB Japan 1998 First installation Toyota 1999 Car body and plastic fascia projects 2000 First installation in Europe 2001 Toyota Technology Development Price 2001 World wide Commercialization
Slide 5: Product History Cartridge Bell System
Product History Cartridge Bell System 2003 Cartridge Gun System 2004 Special Vehicle Order 2006 First major EU Automotive installation 2008 Introducing RB951-WSC 2008 First major US Automotive installation 2013 Introducing the Compact CBS II with full servo control and dual DCU for filling and dosin
Slide 6: Customer Values
Customer Values Compact CBS II Compact Cartridge Bell System (II) This new version of the CBS handling unit is considering the ‘lessons learned’ over the last 15 years since the first CBS system was introduced, in 1998 Most important changes from the last model are related to full servo controlled m
Slide 7: Customer Values (cont...)
Customer Values Compact CBS II Compact Cartridge Bell System (cont...) Dual Delivery Control Unit (DCU) for precision filling and dosing of paint material. This second DCU replaces the previous gear flow meter on the Delivery Control Liquid (DCL) on the return line DCL Overall compact design, with a
Slide 8: Filling Volume Control
Filling Volume Control Compact CBS II DLC volume measured during filling cycle – CBS (standard solution 2013) Paint material filling the cartridge with use of line supply pressure, pushing the cartridge piston and DCL out, through the gear flow meter for volume Filling of new material Return of DCL
Slide 9: Filling Volume Control
Filling Volume Control Compact CBS II DLC volume measured during filling cycle – Compact CBS II (standard solution 2014) The first DCU is used for accurate Filling of dosing of paint during robot painting new material The second DCU is used to accurately measure the return of DCL, securing the refil
Slide 10: Other Solutions
Other Solutions Prepared for internal charge WB material SAMES Accubell 709 evo The latest solution from SAMES is prefilling a Booster tank during the painting cycle, this is an improvement from previous solution, but even this need to push the paint material with high pressure from the booster tank
Slide 11: ABB Solution
ABB Solution Prepared for internal charge WB material ABB CBS Parallel processing the cleaning and filling with the paint dosing (robot painting) Designed to fill the actual cartridge, with controlled speed and pressure to prevent any unwanted effect on the WB material Filling and cleaning can be tu
Slide 12: IRB 5310 Overview
IRB 5310 Compact CBS II Overview Inside the paint booth Outside the booth wall © ABB Month DD, YYYY | Slide 12
Slide 13: IRB 5310 Main mechanical differences
IRB 5310 Compact CBS II Main mechanical differences Mechanical frame New Compact CBS II is made out of machined cast aluminum The gripper tool Continuing with the same basic design, but with new design of the gripper arm The Integrated Filling Stations (IFS) and utility stations (parking stations) a
Slide 14: IRB 5310 Main differences
IRB 5310 Compact CBS II Main differences New drive system Axes now use servo motors for all motion and for DCU position and speed control Servo controlled vertical axis Increased reliability and safety. Eliminating a possible point of failure with the previous air positioning vertical axis © ABB Mon
Slide 15: IRB 5310 Main differences
IRB 5310 Compact CBS II Main differences Dual DCU system Faster and more precise filling of cartridge Prepared for both controlling filling pressure or controlling time-to-fill and adaptable to different paint materials Because there are two DCUs, they will swap roles and one will be «empty» and the
Slide 16: IRB 5310 Main control differences
IRB 5310 Compact CBS II Main control differences Servo motor vertical axis Increased reliability and safety, by eliminating issues with pneumatic solution The servo motor is integrated into the run chain circuit of the IRC5P controller © ABB Month DD, YYYY | Slide 16
Slide 17: IRB 5310 Main process control differences
IRB 5310 Compact CBS II Main process control differences Dual DCU system One of the DCU’s is acting as measuring device providing more accurate filling (less paint loss) This closed volume of DCL eliminates the need for a DCL distribution system. Volume inside the two pairs of DCU & Cartridge can be
Slide 18: IRB 5310 Purging system
IRB 5310 Compact CBS II Purging system Ex-p design The basic unit is designed for Ex-p (protected with use of controlled overpressure) The Compact CBS II handling unit need to be installed with an overpressure supplied to the integrated control electronics This is achieved either with a fully certif
Slide 19: Compact CBS II Integrated Filling Stations (IFS)
Compact CBS II Integrated Filling Stations (IFS) 1 x IFS and 1 x Color change stack Requires 2 parking stations Most common configuration 2 x IFS and 2 x Color change stacks Requires 3 parking stations Can be used to reduce cycle time, if the filling and cleaning time is longer than the painting tim
Slide 20: Compact CBS II: Software
Compact CBS II: Software Paint TPU, RobView and RobotWare Paint (incl IPS) Software and control New handling for motorized axes with resolvers Other material change sequences due to new dual DCU system RobView 5 - Changes in graphics and buttons if connecting to new Compact CBS II P-TPU - Changes in
Slide 21: Overview CBS integration with Paint robot
Overview CBS integration with Paint robot The main benefits with CBS would be the possibility to utilize high voltage internal charge in combination with conductive paint material like most WB paint materials Parallel cleaning and loading of next paint material, during painting, will reduce the over
Slide 22: Power and productivity for a better world
Power and productivity for a better world™