Eaton Corporation, PLC · NYSE:ETN

Eaton — Technical Presentation (2023)

65 slides from Eaton's technical presentation, Aug 12, 2023

Slide 2: Disclaimer
Green Motion DC 22 Disclaimer This presentation does not supersede any standard operating procedures that may be in place at your company and is not a substitute for the Green Motion DC 22 installation manual and user manual. None of the materials herein may be copied, reproduced, distributed, down
Slide 3: Resources and Documentation
Green Motion DC 22 Resources and Documentation Please refer to the technical documentation available at www.eaton.com/greenmotiondc22 For more information, contact us at BGtechSupport@eaton.com. 3 © 2023 Eaton. All rights reserved..
Slide 4: Product overview
Green Motion DC 22 Product overview ▪ DC charging for everyone ▪ Fast charging speed, high efficiency ▪ Future-proof charging station ▪ Compact charging station ▪ Quiet DC charging experience suited to all types of vehicles 4 © 2023 Eaton. All rights reserved..
Slide 5: Technical specifications
Technical specifications POWER INPUT Input voltage AC 3 x 400 V 50 Hz, 3-phase Nominal input current AC 3 x 32 A (22 kW), 3-phase POWER OUTPUT Nominal output power 22 kW Output voltage for the DC range 50 V - 500 V - CCS Type 2 (default) Output type - CCS Type 2 and CHAdeMO (optional) OPTIONS Floor-
Slide 6: Package contents
Package contents Green Motion DC 22 includes the following parts: • Green Motion DC 22 EV charging station • Quick start guide • Safety guidelines • EV cables(s), depending on customer configuration: • CCS plug and cable • CCS and CHAdeMO plugs and cables • Plug holder(s) for cable(s), • Screws, cab
Slide 7: Types of cables and connectors
Types of cables and connectors The Green Motion DC 22 EV charger offers two types of cables with connectors: 1. CCS Type 2 2. CHAdeMO (optional) 7 © 2023 Eaton. All rights reserved..
Slide 8: Rating plate
Rating plate Information that can be found on the rating plate (1): A. Manufacturer B. Model C. Power ratings D. Certification marks E. Warnings F. Serial number 8 © 2023 Eaton. All rights reserved..
Slide 9: Open/close housing
Open/close housing 1. Unscrew the screws located on the top-right and the bottom-right side of the charging station using the T20 screwdriver. 2. Open the front door. 9 © 2023 Eaton. All rights reserved..
Slide 10: Mounting and installation
Green Motion DC 22 Mounting and installation ▪ Environmental and mounting conditions ▪ Site design ▪ Mounting on the wall ▪ Mounting on the floor-mount pedestal (optional) 10 © 2023 Eaton. All rights reserved..
Slide 11: Environmental and mounting conditions
Environmental and mounting conditions • Relative humidity below 95%. • Temperature range from -25 °C to +45 °C • Altitude not exceeding 2000 m above sea level • Mounting height of 1600 mm above ground level • At least 300 mm of free space on both sides for unobstructed air circulation • An easy acce
Slide 12: Environmental conditions
Environmental conditions • Do not mount the unit above or below flammable building materials. • Do not install the unit in areas where highly flammable substances are present. • Do not install the unit in areas subject to explosion hazard. 12 © 2023 Eaton. All rights reserved..
Slide 13: Site design
Site design Site design 1 Site design 2 2 Charging Station Charging Station Charging Station Charging Station Charging Station 600 mm (min.) 1 2 3 1 13 © 2023 Eaton. All rights reserved..
Slide 14: Mounting on the wall
Mounting on the wall • Make sure the wall can support the weight of the unit, providing enough load-bearing capacity to withstand additional stress caused by cable tensioning: • The charging station 53 kg • The CCS cable 4 kg • The CHAdeMO cable 6 kg • Note that the appropriate types of plastic plug
Slide 16: Fixing the unit onto the wall
Fixing the unit onto the wall 1. Place four gaskets on the back of the charging station: 2. Install the four M6 x 50 stainless steel screws into the wall, leaving them to protrude 10 mm from the surface. 16 © 2023 Eaton. All rights reserved.. 16
Slide 17: Fixing the unit onto the wall
Fixing the unit onto the wall 2 3. Mount the unit onto the protruding screws, temporarily using them as 1 holders. 4. Fasten the screws tightly and securely, thus fixing the unit against 3 the wall 17 © 2023 Eaton. All rights reserved.. 17
Slide 18: Fixing the CCS plug holder to the wall
Fixing the CCS plug holder to the wall 1. Keep 300 mm free space between the EV charger and the plug holder. Polarizing Screws 2. Mount the metal sheet cable keys support on the wall at a height between 1000 mm and 1100 mm from the ground. 3. Ensure that the polarizing keys are on the top side of th
Slide 19: Fixing the CHAdeMO plug holder to the wall
Fixing the CHAdeMO plug holder to the wall 1. Keep 300 mm free space between the EV charger and the plug holder. Polarizing Screws 2. Mount the metal sheet cable keys support on the wall at a height between 1000 mm and 1100 mm from the ground. 3. Ensure that the polarizing keys are on the top side o
Slide 20: Mounting on a floor-mount pedestal (optional)
Mounting on a floor-mount pedestal (optional) It is possible to install the Green Motion DC 22 EV charger on a dedicated floor-mount pedestal. The following slides will show the correct way of installing the EV charger on the pedestal. • Please note that the appropriate types of stainless-steel rods
Slide 21: Mounting on a floor-mount pedestal (optional)
Mounting on a floor-mount pedestal (optional) 1. Prepare a concrete base measuring 700 700 mm (27.6 inch) mm x 400 mm x 150 mm (W x D x H). 2. Position four M10 stainless steel rods in the concrete base. 3. Leave a 48 mm diameter opening in the 200 mm (7.9 inch) 175 mm (6.9 inch) 350 mm (13.8 inch)
Slide 22: Mounting the charging station
Mounting the charging station Fix the floor-mount pedestal to the prepared base using the four M10 stainless steel rods, flat washers, and nuts. Also, check that no objects prevent the use of the unit by obstructing access to the charging plug and the cables. Ensure the charging plug can be freely d
Slide 23: Mounting the charging station
Mounting the charging station 1. Place the four gaskets on the back of the charging station. 2. Fix the unit to the backplate of the column with four M6 stainless steel screws and securely lock them in place. 23 © 2023 Eaton. All rights reserved..
Slide 24: Mounting the charging station
Mounting the charging station 3. Drill two 7 mm diameter holes in the bottom of the EV charger housing at the locations corresponding to the holes on the floor-mount pedestal, and clean the metal shavings (see the picture below). Alternatively, use a screwdriver to break the two knockout holes on th
Slide 25: Mounting the charging station
Mounting the charging station Fix the bottom of the EV charger using the two provided M6 x 12 stainless steel screws and two hexagonal nuts with a serrated base to the pedestal. NOTE: Be careful not to break the emergency stop button while mounting the unit on the floor-mount pedestal. Emergency sto
Slide 26: Fixing the plug holder(s) to the column
Fixing the plug holder(s) to the column 1. Ensure that the polarizing keys are on the top side of the plug holder. 2. Fix the plug holder(s) with screws to the cable supports. Screws Screws Polarizing keys 26 © 2023 Eaton. All rights reserved..
Slide 27: Electrical connections and wiring
Green Motion DC 22 Electrical connections and wiring ▪ Power supply and protection ▪ Electrical connection ▪ Earth connection 27 © 2023 Eaton. All rights reserved..
Slide 28: Warnings
Warnings • DC leakage protection is provided by means of electrical galvanic separation and an internal Insulation Monitor Device (IMD). • Eaton recommends that DC EV chargers installed in a TT system are equipped with an RCD upstream according to IEC 60364-7-722. • Eaton recommends that DC EV charg
Slide 29: AC grid connection and protection
AC grid connection and protection Parameters for dimensioning protective devices and electrical installations: Nominal input voltage (phase/line-to-line) 230 / 400 VAC Nominal input current at panel 32 ARMS Electrical distribution system 3-phase AC input terminals max. cross-section 16 mm2 Recommend
Slide 30: AC grid connection and protection
AC grid connection and protection Wiring diagram (including protective devices): 1. Grid 2. Circuit breaker 3. RCD (optional) 4. Green Motion DC 22 EV charger 30 © 2023 Eaton. All rights reserved..
Slide 31: Electrical connection
Electrical connection The cable entries on the bottom-left or rear-left side of the charging station are used for the: 1. AC grid power cable (holes 1, 2, 3) 2. Ethernet cable (holes A, B, C) B A C 31 © 2023 Eaton. All rights reserved..
Slide 32: Electrical connection
Electrical connection Electrical connections are made on the EMI filter input terminals, located at the lower left part of the Green Motion DC 22 EV charger housing. NOTE: Ensure a good connection between the EV charger housing and the protective earth (PE) cable by using a ring terminal. 32 © 2023
Slide 35: Unit switch-on CHECKLIST
Unit switch-on CHECKLIST Before switching on the unit, please perform the following checks: 1. Check that the equipment is properly fixed to the wall or to the floor-mount pedestal, according to local regulations. 2. Check that all the electrical connections have been made correctly in accordance wi
Slide 36: Unit switch-on
Unit switch-on If the checks listed above were successful, proceed as follows: 1. Close the main circuit breakers, 2. Wait for the display to turn on. 36 © 2023 Eaton. All rights reserved..
Slide 37: Configure online station via LAN
Configure online station via LAN • Find the router mounted on the DIN rail 1 on the front door of the unit. • Route an Ethernet cable through a cable entry in the housing. 1. Location of the router 2 2. Ethernet cable entry 37 © 2023 Eaton. All rights reserved..
Slide 38: Configure online station via LAN
Configure online station via LAN Step 1. Connect your laptop with one of the LAN ports of the router via an Ethernet cable. Step 2. Ensure the laptop is under the same subnet of the RUTX09 router. The default IP address (192.168.52.1) as well as the login credentials can be found on the printed labe
Slide 39: Configure online station via LAN
Configure online station via LAN Step 5. Activate the WAN network and deactivate the other networks. Step 6. Press Save & Apply. Step 7. Authorize the management of the router from WAN (only in a private network). Go to System > Administration > Access control. Step 8. Check the “Enable Remote HTTP”
Slide 40: Configure online station via SIM (optional)
Configure online station via SIM (optional) • Find the router mounted on the DIN rail on 1 the front door of the unit. • Keep your SIM card ready. 2 1. Location of the router 2. Mini-SIM 2FF 40 © 2023 Eaton. All rights reserved..
Slide 41: Configure online station via SIM (optional)
Configure online station via SIM (optional) Step 1. Connect your laptop with one of the LAN ports of the router via an Ethernet cable. Step 2. Ensure the laptop is under the same subnet of the RUTX09 router. The default IP address (192.168.52.1) as well as the login credentials can be found on a pri
Slide 42: Configure online station via SIM (optional)
Configure online station via SIM (optional) Step 5. Activate and edit the MOB1S1A1 network. If SIM card necessary, enter the APN and the PIN code of the SIM slot card (APN: shared.m2m.ch). Step 6. Press Save & Apply. Step 7. Insert the SIM card in the SIM card slot on the modem/router. 42 © 2023 Eat
Slide 43: Warning
Green Motion DC 22 Warning After configuring the online station, make sure to properly close and secure the front door of the unit with the fixing screws. Leaving the front front door of the unit open or improperly secured may result in a risk of electric shock. © 2023 Eaton. All rights reserved..
Slide 46: LED indicator
LED indicator Green light ON: a. Ready for use Green light FLASHING: b. Start-up stage Green light BREATHING: c. Waiting for user interaction 46 © 2023 Eaton. All rights reserved..
Slide 47: LED indicator
LED indicator Blue light ON: a. Charging session completed Blue light FLASHING: b. Charging session start-up Blue light BREATHING: c. Charging session in progress 47 © 2023 Eaton. All rights reserved..
Slide 52: Color touchscreen regular displays (1/2)
Color touchscreen regular displays (1/2) Welcome opening screen. 1. Touch the screen to wake up the unit. Authentication screen. 2. Check the 4G sign for connection with the server: BLUE (the unit is online) RED (the unit is offline) If the 4G sign is RED and the unit is offline, check the router se
Slide 53: Color touchscreen regular displays (2/2)
Color touchscreen regular displays (2/2) Charging plug selection screen 4. Select the appropriate plug type. State of charge of the vehicle 53 © 2023 Eaton. All rights reserved..
Slide 54: Color touchscreen warning displays (1/3)
Color touchscreen warning displays (1/3) This charger is not part of your Authentication failed due to Charger is out of order. eMSP, and you do not have network issues. Try again. Maintenance is required before roaming rights. You can not Check if the 4G sign is putting the charger back in start th
Slide 55: Color touchscreen warning displays (2/3)
Color touchscreen warning displays (2/3) Contact the technical Charging station is already Unplug and reconnect the support to put the charger booked by a user. If you are vehicle to correct the error. back in service. not the one who booked it, you cannot start charging. 55 © 2023 Eaton. All rights
Slide 56: Color touchscreen warning displays (3/3)
Color touchscreen warning displays (3/3) After checking that there is no Open door detected. Front more risk, exit the emergency door needs to be closed mode by releasing the before starting a new emergency stop button located charging session. at the bottom of the charger. 56 © 2023 Eaton. All righ
Slide 57: RFID reader CHECKLIST
RFID reader CHECKLIST 1. Connect the appropriate charging cable to the vehicle (CCS2 or CHAdeMO). 2. Hold an authorized RFID card in front of the reader. a. If using the CCS2 plug: the charging session will start automatically. b. If using the CHAdeMO plug: select the plug on the screen to start the
Slide 61: Limitations on Guarantee
Green Motion DC 22 Limitations on Guarantee 1. The guarantee period for the Product Guarantee of the Covered Products (“Guarantee Period”) starts (the “Guarantee Start Date”) on the initial purchase of the Covered Product by user (as evidenced by the invoice date on the purchase order). For those pr
Slide 62: Limitations on Guarantee
Green Motion DC 22 Limitations on Guarantee 5. This Product Guarantee shall not apply, and any Guarantee Claim shall be void in relation to any Covered Products or parts thereof which: - have been attempted to be repaired or altered outside the Eaton’s factory or authorized Eaton factory in any way
Slide 63: Cleaning or replacing air filters
Cleaning or replacing air filters • Please check the filters on a yearly basis to ensure they are not obstructed and working properly. Air filter • Please make sure that the fans are turned off and that the station is not in use during the maintenance operation. Rotating fans can be dangerous and ma
Slide 64: Cleaning or replacing air filters
Cleaning or replacing air filters 1. Disconnect the AC-line main switch. 2. Open the circuit breakers. 3. Open the front door of the housing. 4. Using a 2.5 mm hex key, remove the two screws attaching the left filter cartridge to the unit. 5. Repeat step 4 for the second filter on the right side of

Eaton — Technical Presentation (2023) on 6ix

Eaton — Technical Presentation (2023)

Slide 1: Green Motion DC 22 Installer training

Slide 2: Disclaimer

Slide 3: Resources and Documentation

Slide 4: Product overview

Slide 5: Technical specifications

Slide 6: Package contents

Slide 7: Types of cables and connectors

Slide 8: Rating plate

Slide 9: Open/close housing

Slide 10: Mounting and installation

Slide 11: Environmental and mounting conditions

Slide 12: Environmental conditions

Slide 13: Site design

Slide 14: Mounting on the wall

Slide 15: Mounting on the wall (total overview)

Slide 16: Fixing the unit onto the wall

Slide 17: Fixing the unit onto the wall

Slide 18: Fixing the CCS plug holder to the wall

Slide 19: Fixing the CHAdeMO plug holder to the wall

Slide 20: Mounting on a floor-mount pedestal (optional)

Slide 21: Mounting on a floor-mount pedestal (optional)

Slide 22: Mounting the charging station

Slide 23: Mounting the charging station

Slide 24: Mounting the charging station

Slide 25: Mounting the charging station

Slide 26: Fixing the plug holder(s) to the column

Slide 27: Electrical connections and wiring

Slide 28: Warnings

Slide 29: AC grid connection and protection

Slide 30: AC grid connection and protection

Slide 31: Electrical connection

Slide 32: Electrical connection

Slide 33: Earth connection (MANDATORY)

Slide 34: Commissioning

Slide 35: Unit switch-on CHECKLIST

Slide 36: Unit switch-on

Slide 37: Configure online station via LAN

Slide 38: Configure online station via LAN

Slide 39: Configure online station via LAN

Slide 40: Configure online station via SIM (optional)

Slide 41: Configure online station via SIM (optional)

Slide 42: Configure online station via SIM (optional)

Slide 43: Warning

Slide 44: User interface

Slide 45: LED indicator

Slide 46: LED indicator

Slide 47: LED indicator

Slide 48: LED indicator

Slide 49: LED indicator

Slide 50: LED indicator

Slide 51: LED indicator

Slide 52: Color touchscreen regular displays (1/2)

Slide 53: Color touchscreen regular displays (2/2)

Slide 54: Color touchscreen warning displays (1/3)

Slide 55: Color touchscreen warning displays (2/3)

Slide 56: Color touchscreen warning displays (3/3)

Slide 57: RFID reader CHECKLIST

Slide 58: Questions?

Slide 59: © 2023 Eaton. All rights reserved..

Slide 60: Appendix

Slide 61: Limitations on Guarantee

Slide 62: Limitations on Guarantee

Slide 63: Cleaning or replacing air filters

Slide 64: Cleaning or replacing air filters

Slide 65: © 2023 Eaton. All rights reserved..