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Lockheed Martin — Royal New Zealand Air Force — Technical Presentation (2010)
29 slides from Lockheed Martin's technical presentation, 2010
Slide 1: C-130LEP Challenges and Project Update
C-130LEP (Life Extension Programme) Challenges and Project Update Squadron Leader Paul Cockerton Royal New Zealand Air Force Directorate of Aeronautical Configuration (AKTSHER@nzdf.mil.nz)
Slide 2: Presentation Scope
Presentation Scope • LEP Project • Challenges – Closure of Prime Contractor – Legacy Systems Serviceability Rates – Withdrawal of Sub-Prime Contractor • Project Update – Software – Acceptance Process – Operational Test & Evaluation – Crew Feedback
Slide 3: LEP Project
LEP Project • Requirement – C-130J or upgrade existing fleet? • Life Of Type Study (LOTS) - Nov 2001 – Feasibility of platform to support an upgrade. – Formed basis of the LEP requirement . – Subsequently formed detailed spec – Tender released on Mar 04 & awarded in Dec 04
Slide 4: LEP Project
LEP Project • 4 Main Areas for Upgrade: – Structural Refurbishment/Upgrade • The replacement of 83 selected significant structural items plus replacement of the centre wing lower surface and spars. – Centre and outer wing trailing edges – Centre and outer wing refurbishment – Extensive fuselage stru
Slide 5: LEP Project
LEP Project • 4 Main Areas for Upgrade: – Structural Refurbishment/Upgrade – Fatigue Improvement Modification • The use of Fastener hole cold worked expansion in selected areas of structure to improve fatigue resistance.
Slide 6: LEP Project
LEP Project • 4 Main Areas for Upgrade: – Structural Refurbishment/Upgrade – Fatigue Improvement Modification – Avionics Systems and Component Upgrade • Avionics upgrade programme; AC/DC electrical system upgrade; Aircraft re-wire
Slide 7: LEP Project
LEP Project • 4 Main Areas for Upgrade: – Structural Refurbishment/Upgrade – Fatigue Improvement Modification – Avionics Systems and Component Upgrade – Mechanical Systems Upgrade • The replacement or modification of selected mechanical systems and components including the ATM/GTC, aux hydraulic pum
Slide 8: LEP Project
LEP Project • 4 Main Areas for Upgrade: – Structural Refurbishment/Upgrade – Fatigue Improvement Modification – Avionics Systems and Component Upgrade – Mechanical Systems Upgrade
Slide 9: Challenges
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Slide 10: Challenges
Challenges • Closure of Prime Contractor – L-3 SPAR – Preparation of airframes for transit to Texas • Swift re-generation of NZ7004 • Lost time – project slip • Quality issues – Integration of new prime contractor • New project managers and team members • Understanding developmental issues • New sys
Slide 11: Challenges
Challenges • Legacy Systems Serviceability Rates – Engines – Props – Valve Housings • Long Logistic Tail
Slide 12: Challenges
Challenges • Legacy Systems Serviceability Rates – Engines – Props – Valve Housings • Long Logistic Tail
Slide 13: Challenges
Challenges • Legacy Systems Serviceability Rates – Engines – Props – Valve Housings • Long Logistic Tail – Delivery Time of NZ Sourced Equipment – Cost
Slide 14: Challenges
Challenges • Withdrawal of Sub-Prime Contractor – Original Contract: • Prototype Completed by L-3 SPAR • 4 Production Phase Aircraft Completed by Safe Air Ltd (SAL) – Amended – 2 a/c at SPAR; Remaining 3 a/c at SAL – Extended Delays Force SAL to Withdraw – Continued Employment of Staff Without LEP A
Slide 15: Challenges
Challenges • Withdrawal of Sub-Prime Contractor – Implications for Project • Cross Party Contractual Negotiations • Separation of contracts/work streams • Redefinition of Roles
Slide 16: Challenges
Challenges • Withdrawal of Sub-Prime Contractor – The New Plan • Details Still Being Worked Through however; • Work to be Carried Out at Defense Facility in Blenheim NZ • Project Under Control of NZ MOD • L3 Design Engineering and Support • SAL Back-shop Services • Contracted Manpower • Seconded RNZ
Slide 17: Project Update
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Slide 18: Project Update
Project Update • FMS Software – No secret that this has been an issue for the project – New load (Sep 10) far more positive – Final load to be issued
Slide 19: Project Update
Project Update • (Provisional) Acceptance Process – Certification – Specification – Human Machine Interface
Slide 20: Project Update
Project Update • Operational Test and Evaluation – Phased approach (8 Phases) 1. Air Logistics Support – Strategic Airlift Capability 2. Airborne Operations – Hi/Low Tactical Ops 3. Search & Rescue 4. Self Protection Systems – MAWS & CMDS 5. High Latitude Operations – Antarctica Ops 6. Night Vision
Slide 21: Project Update
Project Update • Operational Test and Evaluation – Lessons Learnt From B757 Intro
Slide 22: Project Update
Project Update • Operational Test and Evaluation – Integrated Test Schedule – Phased Release for Ops
Slide 23: Project Update
Project Update • Ground Crew Feedback – Better fault diagnosis • EIDS • Data capture • BIT – No upgrade to the T56-15 or prop
Slide 24: Project Update
Project Update • Air Crew Feedback – Increased Situational Awareness – 3rd Crew Member Able to Manage Radios – Automation Significantly Enhances Capacity – Clarity of Displays in all Lighting Conditions – Safety Enhanced Significantly e.g.; • CAWS • EGPWS and TCAS – RCS and Air Conditioning – Engine
Slide 25: Summary
Summary • 4 Main Areas for Upgrade: – Structural Refurbishment/Upgrade – Fatigue Improvement Modification – Avionics Systems and Component Upgrade – Mechanical Systems Upgrade
Slide 26: Summary
Summary • Challenges – Closure of Prime Contractor – Legacy Systems Serviceability Rates – Withdrawal of Sub-Prime Contractor
Slide 27: Summary
Summary • Project Update – Software – Acceptance Process – Operational Test & Evaluation – Crew Feedback
Slide 28: Questions?
Questions? • SQNLDR PC Cockerton – Officer Commanding Tech Support Hercules & Orion – paul.cockerton@nzdf.mil.nz • FLTLT Clare Flanagan – Staff Officer Tech Support Hercules – clare.flanagan@nzdf.mil.nz • Flt Sgt Grant Pringle – SNCO In Charge Tech Support Hercules – grant.pringle@nzdf.mil.nz • AKTS
Slide 29: Questions?
Questions? • SQNLDR Paul Cockerton – Officer Commanding Tech Support Hercules & Orion – paul.cockerton@nzdf.mil.nz • FLTLT Clare Flanagan – Staff Officer Tech Support Hercules – clare.flanagan@nzdf.mil.nz • Flt Sgt Grant Pringle – SNCO In Charge Tech Support Hercules – grant.pringle@nzdf.mil.nz • AK
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