Mitsubishi Heavy Industries, Ltd. · TSE:7011
Mitsubishi Heavy Industries — Technical Presentation (April 2008)
26 slides from Mitsubishi Heavy Industries's technical presentation, Apr 11, 2008
Slide 1: MHI's CO2 Capture Experiences & The Role of CCS as a Countermeasure to Global Warming
EU Science & Technology Counselor Meeting EU House Tokyo, Japan 11th April, 2008 MHI’s CO2 Capture Experiences & The Role of CCS as a Countermeasure to Global Warming Ronald Mitchell Mitsubishi Heavy Industries, Ltd. 1
Slide 2: Mitsubishi Heavy Industries Ltd.
Mitsubishi Heavy Industries Ltd. ¾ Mitsubishi Heavy Industries Ltd. (MHI) is a leading global engineering, construction and technology provider (Fortune ‘Global 500’ Company). ¾ MHI is one of the largest companies in Japan with 32,627 employees and sales in excess of 2,792 Billion Yen. ¾ Product ran
Slide 3: Contents
CONTENTS 1. Concept of CCS 2. MHI’s CO2 Capture Experiences 3. MHI’s Flue Gas CO2 Recovery Technology 4. CO2 Recovery from Coal-fired Boiler Flue Gas 5. MHI’s scope in a CCS Project 6. Conclusions 3
Slide 4: Measures Against Global Warming
1. Concept of CCS Measures Against Global Warming Energy Management Energy Saving Energy Efficiency Fuel Switching Renewable Energy Carbon Sinks Biomass Reforestation Solar Cell Wind Power Hydro, Tidal & Geoth. Carbon Capture & Storage Oil Reservoirs / Coal seams Nuclear Power Saline Aquifers Fissio
Slide 5: Role of different fuels in EU electricity production
1. Concept of CCS Role of different fuels in EU electricity production 4500 solid fuels 4000 3500 oil 3000 2500 TWh gas 2000 1500 renewables 1000 500 nuclear 0 1995 2000 2005 2010 2015 2020 2025 2030 Source: European Commission 5
Slide 6: Concept of Flue Gas CO2 Recovery, Sequestration and EOR
1. Concept of CCS Concept of Flue Gas CO2 Recovery, Sequestration and EOR Source: IPCC 6
Slide 7: Concept of Flue Gas CO2 Recovery, Sequestration and EOR
1. Concept of CCS Concept of Flue Gas CO2 Recovery, Sequestration and EOR Source: IPCC 7
Slide 8: CO2 EOR in USA
1. Concept of CCS CO2 EOR in USA (Technology downstream of CO2 capture is largely mature) Map Key Power Generation CO2 Emissions Natural CO2 Supply Existing CO2 Pipelines Planned CO2 Pipelines Industrial CO2 Supply Major Oil & Gas Fields 8
Slide 9: MHI's Commercial CO2 Capture Plants
2. MHI’s Experience MHI’s Commercial CO2 Capture Plants Malaysia Japan India Petoronas Chemical Co. IFFCO 1999~ 2005~ Dec 2006~ 200 t/d 330 t/d 2 x 450 t/d Urea General use Urea OTHER Abu Dhabi India Bahrain China PROJECTS Under Under Under Project Status FEED Complete Construction Construction Cons
Slide 10: CO2 Recovery Plant in Malaysia
2. MHI’s Experience 1. CO2 Recovery Plant in Malaysia Plant Outline Client : Petoronas Fertilizer (Kedah) Sdn Bhd Solvent : KS-1 Capacity : 160T/D (200 T/D Max) Use of CO2 : Urea production Start up : October, 1999 Feed Gas : Stream reformer flue gas Process Description CO2 is recovered from flue ga
Slide 11: Commercial Project in Japan
2. MHI’s Experience 2. Commercial Project in Japan Plant Outline Client : ‘A’ Chemical Company Solvent : KS-1 Capacity : 283T/D (330 T/D Max) Use of CO2 : General Use Feed Gas : Natural Gas and Heavy Oil Fired Boiler Start-up : 2005 Process Description CO2 is recovered from a natural gas fired boile
Slide 12: Commercial Projects in India
2. MHI’s Experience 3. & 4. Commercial Projects in India Plant Outline Client : Indian Farmers Fertilizer Co. Solvent : KS-1 Solvent Capacity : 450 T/D x 2 units Feed Gas : Natural Gas and Naphtha Reformer Flue Gas Use of CO2 : Urea Production Start-up : 2006 Process Description CO2 is recovered fro
Slide 13: Coal Fired Long Term Demonstration Plant
2. MHI’s Experience Coal Fired Long Term Demonstration Plant Plant Outline Solvent : KS-1 Capacity : 10 T/D Feed Gas : Coal Fired Boiler (14.1 v% CO2) Start-up : July 2006 Location : Nagasaki, Japan Process Description Increased understanding of the effects of impurities on the system (dust, SOx,
Slide 14: Nanko Pilot Plant
2. MHI’s Experience Nanko Pilot Plant Plant Outline Solvent : KS-1 Capacity : 2 T/D Feed Gas : Natural Gas Fired Boiler Start-up : April, 1991 Location : Nanko Power Plant, Osaka, Japan Process Description New Solvents have been developed and commercialized (KS-1). These solvents can reduce steam
Slide 15: Multi-Pollutant Test Plant
2. MHI’s Experience Multi-Pollutant Test Plant Absorber 1 by 1 Scale Test Facility (1,200,000Nm3/h) 15
Slide 16: Large Scale CO2 Capture Plant (3000 T/D Plant)
2. MHI’s Experience Large Scale CO2 Capture Plant (3000 T/D Plant) Basic design complete Absorber Stripper Cooling Tower Deep FGD Flue Gas Duct 16
Slide 17: MHI's Experience – Japan based CO2 Capture Facilities
2. MHI’s Experience – Japan based CO2 Capture Facilities 17
Slide 18: Process Flow for Amine Absorption
3. MHI’s Flue Gas CO2 Recovery Technology Process Flow for Amine Absorption Flue Gas Outlet CO2 Purity : 99.9 % ABSORBER STRIPPER (Regenerator) C.W. Flue Gas Cooler C.W. Flue Gas Combustion flue gas C.W. from a fossil fuel fired Steam power station Pre-Treatment Facility Reboiler (Deep FGD) required
Slide 19: Coal is an abundant and reliable energy resource
4. CO2 Recovery from Coal-fired Boiler Global Coal Reserves Coal is an abundant energy resource – Global reserves: 900 billion tonnes – Annual production: 4.5 billion tonnes – Lifeline: 200 years Coal is a reliable energy source – Fairly even reserve distribution, on almost all continents • Accessib
Slide 20: Characteristics of the flue gas from coal fired boiler
4. CO2 Recovery from Coal-fired Boiler Characteristics of the flue gas from coal fired boiler The flue gas contains more NOx, SOx, dust, halogens and heavy metals compared with that from natural gas-fired boiler Natural Gas Fired Flue Gas Component Coal Fired Flue Gas Flue Gas (1) SOx (ppm) ～2000 ＜0
Slide 21: Influence of Flue Gas Component on CO2 Capture Process
4. CO2 Recovery from Coal-fired Boiler Influence of Flue Gas Component on CO2 Capture Process Flue Gas Component Influences Countermeasures (1) SOx Frequency Reclaiming FGD Increase Degradation of (2) NOx DeNOx Absorbent Particulate Removal in Solvent (3) Particulate Dust Disturb the stable operatio
Slide 22: MHI's Proposed Phased Approach to Commercialization for Coal Fired Boilers
4. CO2 Recovery from Coal-fired Boiler MHI’s Proposed Phased Approach to Commercialization of CO2 Capture Technology for Coal Fired Boilers MHI’s Operating Experience R&D Commercial Plants Pilot Plants 1 t/d 200 t/d 330 t/d 2 t/d Medium-large scale demo Full scale commercial 450 t/d X 2 10 t/d 1 t/d
Slide 23: MHI's Expected Schedule for Medium-Large Scale Coal Fired Demonstration Plant
4. CO2 Recovery from Coal-fired Boiler MHI’s “Expected” Schedule for a Medium – Large Scale Coal Fired CO2 Capture Demonstration Plant Year 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 MHI Pilot Test (1 MT/D) MHI Funded Coal Fired CO2 Capture Testing MHI Small Scale Demo (10 MT/D) Small Demo Oper
Slide 24: MHI Scope
5. MHI’s Scope in a CCS Project FGD CO2 CO2 CO2 Boiler SCR EP Capture Compression Transport Centrifugal Compressors NOx Dust SOx CO2 Coal Fired Power Station FGD CO2 Capture Plant AB S O RB E R STRIPPER CO O L E R DCFS MHI Scope Single Contractor 24
Slide 25: Need for Carbon Capture & Storage
6. Conclusions Need for Carbon Capture & Storage ① Coal will remain a dominant fuel for electric power generation in many countries well into this century ② Governments must support of ‘suite’ of carbon mitigation strategies including CCS (EU CO2 reduction of 20% by 2020) ③ CCS technology is real an
Slide 26: Further Information
Further Information Ronald Mitchell Manager Business Development Carbon Abatement Project Origination Environmental & Chemical Plant Project Department Mitsubishi Heavy Industries, Ltd. 3-3-1 Nishi-ku, Yokohama, JAPAN, 220-8401 Office Ph: +81-45-224-9400 | Cell Ph: +81-90-4420-3941 E-mail: ronald_mi
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