Alfa Laval Ab · OMXSTO:ALFA

Alfa Laval Ab — Technical Presentation (October 2020)

32 slides from Alfa Laval Ab's technical presentation, Oct 6, 2020

  1. Slide 1: Intro to brewery cold block design

    Alexander Stogniy Intro to brewery cold block design Global Sales Manager, Brewery systems − Brewery Systems 06/10/2020 | © Alfa Laval 1 | www.alfalaval.com

  2. Slide 2: What we'll talk about today

    What we’ll talk about today − Agenda • Brewery industry transformation • Holistic cold block design for quality, safety and sustainability • Customer journey • Creating more value through a holistic approach to designing the entire cold block 06/10/2020 | © Alfa Laval 2 | www.alfalaval.com

  3. Slide 3: Industry transformation

    Industry transformation − From manual operation to automated operation Stable quality Food safety and hygiene Sustainability 06/10/2020 | © Alfa Laval 3 | www.alfalaval.com

  4. Slide 4: Custom turnkey solutions for the cold block

    Custom turnkey solutions for the cold block − From wort cooling to packaging Optimizing process design for new or existing facilities • Biological contamination Hot block • Oxygen pick up • Product losses • Yeast management • Fermentation efficiency • Product stabilization Cold block • Cleaning-in-P

  5. Slide 5: Comprehensive brewery solutions provider

    Comprehensive brewery solutions provider − Standard components and pre-engineered systems Full range of hygienic valves Full range of hygienic pumps Separation, filtration, heat transfer, tank equipment Process modules, top plates, sampling systems 06/10/2020 | © Alfa Laval 5 | www.alfalaval.com

  6. Slide 6: Custom cold block solutions

    Custom cold block solutions − From engineered components to engineered systems Value 06/10/2020 | © Alfa Laval 6 | www.alfalaval.com

  7. Slide 7: Creating value through the design

    Creating value through the design Value measured in: • Less O2 pickup • Reduced macro extract loss • Greater energy and water savings A B Customer + Alfa Laval 06/10/2020 | © Alfa Laval 7 | www.alfalaval.com

  8. Slide 8: Holistic approach to cold block processing design

    Holistic approach to cold block processing design − Early engagement to meet or exceed customer requirements Customer Discuss initial Understanding process design the task Selecting suitable design blocks 06/10/2020 | © Alfa Laval 8 | www.alfalaval.com

  9. Slide 9: Construction sets

    Construction sets − Importance of the process and instrumentation diagram 06/10/2020 | © Alfa Laval 9 | www.alfalaval.com

  10. Slide 10: Construction sets

    Construction sets − Basis for active discussion with brewers • Variety of design options • Best practices implemented • Engineering details considered 06/10/2020 | © Alfa Laval 10 | www.alfalaval.com

  11. Slide 11: Cold block processing solutions

    Cold block processing solutions − From construction sets to building blocks From components Through construction sets To building blocks 06/10/2020 | © Alfa Laval 11 | www.alfalaval.com

  12. Slide 12: Cold block development or expansion

    Cold block development or expansion − Options for development or expansion of your cold block 1 2 3 06/10/2020 | © Alfa Laval 12 | www.alfalaval.com

  13. Slide 13: A customer journey

    A customer journey 06/10/2020 | © Alfa Laval 13 | www.alfalaval.com

  14. Slide 14: Yards Brewing Company

    Yards Brewing Company − Cold block expansion by a craft brewer in Philadelphia Challenges of doubling production • Limited budget • Extract loss • Many existing small tanks • Extra thick yeast • Many yeast strains • Specific dry hopping requirements 06/10/2020 | © Alfa Laval 14 | www.alfalaval.com

  15. Slide 15: Yards new building and the tap room

    Yards new building and the tap room 06/10/2020 | © Alfa Laval 15 | www.alfalaval.com

  16. Slide 16: Meeting the challenges

    Meeting the challenges − Innovative Yards cold block expansion Cost- and space-saving solutions • Reduced piping that reduced installation hours • Minimized beer losses, maximized beer recovery from yeast and hops • Maximized yeast harvest, storage and propagation • Raised efficiency of tank utiliza

  17. Slide 17: Reduced piping and reduced installation hours

    Reduced piping and reduced installation hours − Combining product and gas management + Cleaning-in-Place supply and return line Addressing space and budget constraints • Combined swing bend panel design Standpipe Blending feature Mixing feature • Combined CIP supply and return line Gas routing Sampl

  18. Slide 18: Many small tanks, large craft beer variety

    Many small tanks, large craft beer variety − Swing bend panel connected to several small tanks Cost-effective swing bend panel • Connects tanks and valves using both hard piping and hoses • Serves several existing small tanks instead of just one • Keeps expansion costs down by re-using existing smal

  19. Slide 19: Minimum beer losses, maximum beer recovery

    Minimum beer losses, maximum beer recovery − Two-outlet standpipe that re-doses yeast bottoms into the beer stream Hygienic standpipe instead of racking arm • No shadows in the tank during CIP • Re-doses yeast bottoms into the beer stream • Prevents losses of extract with surplus yeast • Improves ta

  20. Slide 20: Maximizing yeast harvest

    Maximizing yeast harvest − A single pump to harvest thick yeast from two tanks – safely, easily and efficiently Mobile membrane DEPA pump • Self-priming, air-operated pump for 1 bar of suction capacity • Connects directly to fermentation tanks • Easy to clean together with the yeast harvest line 06/

  21. Slide 21: More efficient tank utilization

    More efficient tank utilization − Yeast management system: One tank, two uses Yeast storage plant with a propagation option • Same tanks used for propagation and storage • Tanks with hot wort connection, agitator and aeration functions, dosing pump • Highly hygienic and semi- automated design − Adds

  22. Slide 22: Automating the dry hopping process

    Automating the dry hopping process − Increased beer production capacity requires increased levels of automation DN40 Safety valve 1.0 Bar CIP/CO2 valve DN50 Hops Splash guard Ø150 Fully automated dry hopping Pressure transmitter • Yards’ requirement for hops transfer 2” Conn. F. Dry hopping into tan

  23. Slide 23: Fast changeover, high hygiene standards, reduced risks

    Fast changeover, high hygiene standards, reduced risks − Automated solutions for bright beer tanks Automated change- over from BBTs to filling lines • Faster changeovers at high frequency • Highest levels of hygiene • Reduce the risk of human error, oxygen pickup and spoilage 06/10/2020 | © Alfa Lav

  24. Slide 24: Meeting the challenges

    Meeting the challenges − Yards cold block expansion Realizing Yards goals • Expansion within budget and space constraints • Minimize extract loss • Re-use of existing small tanks • Hygienic handling extra thick yeast and many yeast strains • Automate tank-top dry hopping • Automate the BBT area 06/1

  25. Slide 25: Brew more beer – and brew it better

    Brew more beer – and brew it better − Yards cold block expansion Meeting the challenges with added value • Strong, decade-long relationship with Alfa Laval • Expanding capacity and improving quality • Ensuring an overall hygienic brewing process • Guaranteeing the most cost-effective design • Sustai

  26. Slide 26: Time to unlock the full potential of your cold block brewery process line

    Time to unlock the full potential of your cold block brewery process line 06/10/2020 | © Alfa Laval 26 | www.alfalaval.com

  27. Slide 27: A quick recap

    A quick recap − Alfa Laval: Your partner for cold block optimization Comprehensive portfolio of technologies for the cold process area in your brewery • Yeast management • Fermentation and maturation • Dry hopping • Beer sampling • Cleaning • and other For more information about Read the case story

  28. Slide 28: Upcoming webinar on cold block

    Upcoming webinar on cold block Brewery Cold Block design: Fermentation area Click here to visit our webinar web page 06/10/2020 | © Alfa Laval 28 | www.alfalaval.com

  29. Slide 29: Alfa Laval cold blocks around the world

    Alfa Laval cold blocks around the world Engineered solutions Tank top systems Carboblend, Carboset and Alex >3,200 since 2011 >300 Faxe Aldox since 1990 Carlsberg Denmark Province Brands Diageo Belarus AB InBev Canada Ireland Wuhan Baltika Westmalle Carlsberg Brewery >900 BSF Duvel AB InBev Poland s

  30. Slide 30: Any further questions

    Any further questions Please feel free to contact: Alexander Stogniy Denis Martin Global Sales Manager Crafts Modules Manager Alfa Laval Brewery Systems Alfa Laval Brewery Systems alexander.stogniy@alfalaval.com denis.martin@alfalaval.com +45 277 786 94 +45 395 365 83 06/10/2020 | © Alfa Laval 30 |

  31. Slide 31: Q&A

    Q&A 06/10/2020 | © Alfa Laval 31 | www.alfalaval.com

  32. Slide 32: www.alfalaval.com

    www.alfalaval.com

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