Outokumpu Oyj · OMXHEX:OUT1V
Outokumpu Oyj — Technical Presentation (June 2018)
12 slides from Outokumpu Oyj's technical presentation, Jun 15, 2018
Slide 1: Integrated stainless steel production in Tornio
Integrated stainless steel production in Tornio Niklas Wass – SVP, Operations Tornio
Slide 2: Welcome to the most integrated stainless steel mill in the world
Welcome to the most integrated stainless steel mill in the world
Slide 3: Safety is our number one priority in all operations
Safety is our number one priority in all operations Tornio Operations 25 Lost time injuries 1/1,000,000 hours 20 Own personnel and contractors 15 10 5 0 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 6/15/2018 3 3
Slide 4: The plant area and employment
The plant area and employment • Tornio Site covers an area of 600 hectares • > 56 hectares covered with buildings. • 50 kilometers of roads and 10 kilometers of pedestrian and bicycle routes in the plant area • 2,100 employees • 300 contractors • 7,000 people employed indirectly 6/15/2018 4 4
Slide 5: Integrated production
Integrated production FeCr Production Stainless Production Kemi Mine • Ferrochrome production onsite with molten Ferrochrome charged directly Ferrochrome Ferrochrome Works • No need to crush or reheat, saving energy and minimizing Raw Materials transportation costs Steel Melt Shop • Ability to use c
Slide 6: Example products from Tornio
Example products from Tornio • Direct from Tornio • Via our plants in Germany Aviation Automotive o Krefeld Dishwasher Architecture o Dillenburg 6/15/2018 6
Slide 7: OEE improvement of RAP5 with CI initiatives
OEE improvement of RAP5 with CI initiatives • Example 1: Reduction of set-up times • Problem: Value adding production time is lost when changing from one steel grade to another • Optimal sequencing defined together with SCM to minimize the non-productive time consumed for set-up between different st
Slide 8: RAP5 - Weekly OEE has improved on average 11% from 2017
RAP5 - Weekly OEE has improved on average 11% from 2017 (OEE = Overall Equipment Effectiveness) 2017 AVG 39,0% 2018 AVG 43,4% 6/15/2018 8
Slide 9: Reducing emissions while increasing production
Reducing emissions while increasing production Wastewater discharges: Cr, Ni and Zn In 2017: • Discharges of chromium 3.3 kg/d, permit limit value 5 kg/d • Discharges of nickel 1.6 kg/d, permit limit value 4 kg/d • Discharges of zinc 3.3 kg/d, permit limit value 4 kg/d 6/15/2018 9
Slide 10: One of the world's most significant recyclers
One of the world’s most significant recyclers Material Balance of stainless steel production 2017 Materials in Materials out Recycled carbon steel 0.35 Mt White hot rolled products 0.2 Mt Recycled stainless steel 0.9 Mt Cold rolled products 0.7 Mt Mineral products 0.2 Mt FeCr-, Ni-, Mo-, Ti, Si-, al
Slide 11: From chrome ore to stainless steel
From chrome ore to stainless steel Kemi Mine Ferrochrome Works Heavy medium separation Underground mine Hoisting Crushing Grinding Spiral concentration Sintering FeCr Crushing Storage Smelter and screening Steel Melting Shop Hot Rolling Mill Liquid ferrochrome Ferrochrome converter AOD converter Con
Slide 12: Thank you!
Thank you!