Jsw Steel Limited · NSE:JSWSTEEL
Jsw Steel — Corporate Update (March 2022)
41 slides from Jsw Steel's corporate update, March 2022
Slide 1: Vijayanagar Works Site Visit
Vijayanagar Works Site Visit March 2022
Slide 2: Forward Looking and Cautionary Statement
Forward Looking and Cautionary Statement Certain statements in this report concerning our future growth prospects are forward looking statements, which involve a number of risks, and uncertainties that could cause actual results to differ materially from those in such forward looking statements. The
Slide 3: Agenda
Agenda Overview of Vijayanagar Plant Logistics Sustainability R&D and Technical Expertise Digitalisation JSW Steel Vijayanagar Works Site Visit: March 2022 3
Slide 4: Vijayanagar in 1994
Vijayanagar in 1994 • Barren Land • Inadequate Water Supply, No Electricity • Poor Infrastructure, Road And Rail Connectivity • Non Availability Of Coking Coal & Quality Iron Ore • Lack of skilled people to Build / Operate JSW Steel Vijayanagar Works Site Visit: March 2022 4
Slide 5: JSW Vijayanagar Today
JSW Vijayanagar Today • Production Capacity : 12 MTPA • No of Trees Planted : 1.8 million • Plant Area : 7,800 Acres JSW Steel Vijayanagar Works Site Visit: March 2022 5
Slide 6: JSW Vijayanagar – Flagship Plant of JSW Steel
JSW Vijayanagar – Flagship Plant of JSW Steel In million tons Vijayanagar Steel Works – One of India’s Largest: Capacity growth CAGR of 18% since 1999 Integrated Steel Plant & Steel Exporter 19.5 12 10 6.8 2.5 3.8 0.8 1.6 1999 2001 2004 2006 2009 2011 2016 2025 JSW Steel Vijayanagar Works Site Visit
Slide 7: Vijayanagar's Manufacturing Value Chain
Vijayanagar’s Manufacturing Value Chain Raw Material Processing Steel Making Finished Products Iron Ore HOT ROLLED Products – ~50% Sinter HRPO, (12.95 MTPA) (9.0 MTPA) HR Plates, FLAT Products 67% HR Coils BOF (11.0 MTPA) SLABS EAF (1.5 MTPA) COLD ROLLED Products – ~50% ZPF (1.5 MTPA) Galvalume (GL)
Slide 8: Wide Range of Products
Wide Range of Products Hot Rolled Coils HR Plates / Sheets Wire Rods CRNO CRCA TMT Bars Note: CRNO: Cold Rolled Non-Oriented Coil, CRCA: Cold Rolled Close Annealed, TMT: Thermo Mechanically Treated JSW Steel Vijayanagar Works Site Visit: March 2022 8
Slide 9: Applications – Flat and Long Products
Applications – Flat and Long Products Flat Products Long Products Line Pipe Tin Plate Home Appliances Bolt , Nut Free Cutting steel Construction Electrode steel AC Motor Pipe Commercial Vehicles Bridges / Power Plant Medium Carbon Wire Structural Earth Movers Passenger Vehicles JSW Steel Vijayanagar
Slide 10: JSW Vijayanagar – 5 MTPA Brownfield Expansion
JSW Vijayanagar – 5 MTPA Brownfield Expansion Steel Melting Shop – 2 X 350 T Converter Hot Strip Mill- 5.00 MTPA Blast furnace - 4.50 MTPA Lime Plant Project Schedule 36 months Zero date April 2021 Sinter Plant – 5.75 MTPA Target date March 2024 Lime Plant JSW Steel Vijayanagar Works Site Visit: Mar
Slide 11: Agenda
Agenda Overview of Vijayanagar Plant Logistics Sustainability R&D and Technical Expertise Digitalisation JSW Steel Vijayanagar Works Site Visit: March 2022 11
Slide 12: Logistics at Vijayanagar Works
Logistics at Vijayanagar Works 47 MTPA Inward & Outward Movement 6 Imports & Export Iron Ore & Fluxes Steel Dispatches via Ports • Over 38+ • Goa 25 Destinations by • Ennore • Domestic Sources Rail across India • Mangalore • Imports • Chennai • Road dispatches 13 • Krishnapatnam @ 10,000 mt/day MTPA
Slide 13: Iron Ore – Captive Mines around Vijayanagar Works
Iron Ore – Captive Mines around Vijayanagar Works Mines Dispatch (%) Karnataka Iron Ore Reserves FY21 (MT) Modes of Transport Tunga iron ore mine 6.94 Nandi iron ore mine 10.03 Pipe Conveyor Devadari iron ore mine 28.62 56% 50% Bhadra iron ore mine 33.89 63% 78% Rail Rama iron ore mine 31.53 6% Ubul
Slide 14: Rail Network within Vijayanagar: 194 kms
Rail Network within Vijayanagar: 194 kms GOA DAROJI CHENNAI CRM-02 CEMENT YARD NORTH YARD OUT WRM/BRM-01 BRM-2 HSM-01 TRACK HOPPER HOT METAL YARD IN RECEIPT YARD-1 Track Length - 194 KM Rail Loading Yard ( Steel ) - 8 MINE HEADS Particulars Rail Loading Yard (Slag) - 3 Rail unloading Yard ( RM ) - 3
Slide 15: Logistics Facilities
Logistics Facilities Raw Material Receipt Yard Movement with Signaling & Telecommunication Special Purpose Vehicles for CR Finished Goods Dispatch Rail Cold Rolling Mills Dispatch Loco Fleet JSW Steel Vijayanagar Works Site Visit: March 2022 15
Slide 16: Bogie Freight pNeumatic Versatile (BFNV) Rakes Induction
Bogie Freight pNeumatic Versatile (BFNV) Rakes Induction International Standard Wagon for Steel Transportation • Higher throughput of 4,000t (68.5t per wagon) • Ease of loading & unloading • Damage protection to HR & CR Coils • Step towards Carbon emission reduction JSW Steel Vijayanagar Works Site
Slide 17: Agenda
Agenda Vijayanagar Overview Logistics Sustainability R&D and Technical Expertise Digitalisation JSW Steel Vijayanagar Works Site Visit: March 2022 17
Slide 18: Sustainability Framework and Priorities
Sustainability Framework and Priorities 17 Focus Areas Governance & Oversight By Board-level Business Responsibility And Climate Change: Biodiversity: No Net Loss for Biodiversity Sustainability Committee • Aligned to India’s Nationally Determined Contributions for Climate Change as per Mr. Malay Mu
Slide 19: Health & Safety
Health & Safety JSW is committed to providing a safe and healthy working environment and achieving an injury & occupational illness free work place. Our vision is to achieve ‘Zero Harm’ Building a Culture of Health & Safety • JSW has created a robust governance • Specially curated e-learning modules
Slide 20: Climate Change Mitigation
Climate Change Mitigation Derivation of carbon emission target for 2030 Planned/ Potential initiatives to reduce CO2 intensity • The Sustainable Development Scenario (SDS) (a) requires direct Energy Transition from thermal to Renewable in steel making emission intensity of crude steel production in
Slide 21: Pipe Conveyor: Innovative Solution for Transportation
Pipe Conveyor: Innovative Solution for Transportation • Environment friendly, safe and cost effective • Reduced vehicle movement and pollution, • Improved Safety • CO2 reduction by 3.86 kgs/ton of ore transported 1st First steel plant in India to have raw material supply through pipe conveyor JSW St
Slide 22: Green Belt and Biodiversity
Green Belt and Biodiversity Vijayanagar in 1994 • Planted 1.8 million trees over 2,250 acres and plan to enhance the plantation to 2.4 million • Greenery developed in 432 acre of degraded forest land adjacent to JSW Steel Complex in association with Karnataka State Forest Department • Plan to develo
Slide 23: Delivering Sustainability With Our Value Added Products
Delivering Sustainability With Our Value Added Products Electrical Steel • Cold Rolled Non-Grain Oriented: Manufacturing with technology from JFE Japan • Largest product range in India, catering to all domestic applications, and substituting imports • Used in electricity generation as well as consum
Slide 24: Environmental Initiatives- Unique Facilities
Environmental Initiatives- Unique Facilities Solid waste management • Use of slag to produce sand for use in construction activities like road making. This slag is an eco friendly alternative of natural river sand. Mass production units with a capacity of producing 3,000t/day of sand • Slime recover
Slide 25: Environmental Initiatives- Unique Facilities
Environmental Initiatives- Unique Facilities Waste Water Management • Membrane bio-reactor is a technology which recycles sewage water into useful water • Technologies like Zero Liquid Discharge (ZLD) and ceramembrane makes our production units zero discharge and water efficient Membrane Bio Reactor
Slide 26: Community Development
Community Development Health & Nutrition Water & Environment Education & Learning • 50,000+ Citizens – Mobile • 69.34 Lakh Liter Water • 7,000+ children ASPIRE Health Unit Storage Project • 15,000+ Citizens – Eye • 2 Lakes restored (1 Under • 9,000+ Children provided Screened process) training in En
Slide 27: Hampi Restoration
Hampi Restoration • The Hampi project that was set up by JSW in 2000 has been conferred the UNESCO-Asia Pacific Award for Merit for Cultural Heritage Conservation. • Chandramouleshwara Temple has been recognized by UNESCO-Asia Pacific with an Award of Merit for Cultural Heritage Conservation (2012)
Slide 28: Inspire Institute of Sports - Overview
Inspire Institute of Sports - Overview JSW Group wins the Best Corporate for Promotion of Sports by Sportstar Judo Boxing Athletics Home of 5 Olympic Sports Football Swimming Wrestling • Home to athletes across 5 Olympic sports • First of its kind in the country • Houses over 200 athletes and also s
Slide 29: Agenda
Agenda Overview of Vijayanagar Plant Logistics Sustainability R&D and Technical Expertise Digitalisation JSW Steel Vijayanagar Works Site Visit: March 2022 29
Slide 30: Research Groups in JSW Steel R&D Centre Vijayanagar
Research Groups in JSW Steel R&D Centre Vijayanagar Beneficiation Utilizing Non Coking Coals Raw Materials Coal and Coke Waste Iron Making Slag, Dust and Sludge Utilization Process Modeling Mills & Product Steel Development Making Value Added Products Clean Steel Making JSW Steel Vijayanagar Works S
Slide 31: Technical Expertise
Technical Expertise Beneficiation of Low grade ores • Technology for BHQ and BHQ • 17 patents and 32 papers Development of Niche • High strength Steels > 1,000 Mpa, API X-80 Products • 42 patents and 15 papers • Full scale units working Converting slags into products • Commercialized slag products,
Slide 32: Slag Sand
Slag Sand Slag Sand preparation First unit at Time in JSW Vijayanagar Works World Slag Granulation Vertical Shaft Impactor First of its kind in the country JSW Steel Vijayanagar Works Site Visit: March 2022 32
Slide 33: Iron and Steel Slag Based Road Cube Testing
Iron and Steel Slag Based Road Development of design mix for concrete roads with steel slag Cube Testing First Time in 2 km road has been constructed for technology demonstration in association with Karnataka PWD department Country JSW Steel Vijayanagar Works Site Visit: March 2022 33
Slide 34: Dry Slag Granulation
Dry Slag Granulation Dry slag granulation is the future technology of granulation developed jointly with Ecomaister - Under Implementation Technology Wet granulation Dry granulation First Medium Water Air Time in Water 0.6 – 0.7 Nm3/T 0.1 – 0.2 Nm3/T World Consumption Operational cost 1 0.75 Capital
Slide 35: Plastic Injection in EAF
Plastic Injection in EAF National Energy Efficiency Innovation Award 2021 Partial replacement of coke First of its kind in India developed fines by shredded plastic fully in-house at JSW Projected recycling capacity: Abating 997 ton of 3 TPD CO2/annum JSW Steel Vijayanagar Works Site Visit: March 20
Slide 36: Collaborations for R&D Work
Collaborations for R&D Work Indian Indian Indian Indian National Indian Institute of Institute of Institute of Institute of Institute of Agriculture Science, Technology, Technology, Technology, Technology, Research Bangalore Madras Bombay Roorkee Surathkal Institute, New Delhi National Research CSIR
Slide 37: Agenda
Agenda Overview of Vijayanagar Plant Logistics Sustainability R&D and Technical Expertise Digitalisation JSW Steel Vijayanagar Works Site Visit: March 2022 37
Slide 38: FY22: Achievements
FY22: Achievements Vijayanagar • Cloud based Condition Monitoring System implemented in Iron and Mills • Digital Project Management System (DPMS) portal developed in-house to track all digital projects • 385 Digital Kaizens completed • Coke Ovens: Auto-positioning of battery cars Iron zone • Coke Ov
Slide 39: Key Digital Projects – FY22
Key Digital Projects – FY22 CRM-2: Dross cleaning robot for human safety SMS : Flare stack thermal imaging (safety) JSW Steel Vijayanagar Works Site Visit: March 2022 39
Slide 40: Digitalisation of Logistics
Digitalisation of Logistics Industry 4.0 – Vijayanagar Logistics: IOT Based Cyber Signalling: • Reduced Loco TAT – as manual operation is eliminated • Data analytics to arrive at business decisions • Less Capital cost compared to SSI (Solid state interlocking) • No separate building required for Rel
Slide 41: Investor Relations Contact
Investor Relations Contact: ir.jswsteel@jsw.in JSW Steel Vijayanagar Works Site Visit: March 2022 41