Slide 1: Innovation Through Atlas Copco Blowers and Low Pressure
Innovation Through Atlas Copco Blowers and Low Pressure Kelvin Recia
Slide 2: Atlas Copco Blower and Low Pressure Compressor
3/3/2021 2 Atlas Copco Blower and Low Pressure Compressor
Slide 3: Blower energy cost savings of 20-30%
1 bar pressure reduction, save 7-8% energy cost With Atlas Copco Blower, we save 20-30% energy cost 3/3/2021 3 Atlas Copco Blower and Low Pressure Compressor
Slide 4: Agenda
Agenda 1. What is Blower or LP Compressor? 2. Screw Blower 3. Application: a. WWTP → 30% Energy Saving b. Pneumatic Convey → 20-30% Energy Saving c. Textile → >30% Energy Saving 4. QnA Session 5. Call for Action 4
Slide 5: Select the most optimal blower technology!
4,0 bar(g) ZE/ZA OPTIMIZER 2,0 bar(g) ZHL Select the most DZS optimal blower technology! 1,5 bar(g) Blower room controller ZS Screw compressor ZB Turbo gear driven blower 1,0 bar(g) ZL Claw blower Turbo direct drive blower ZM 0,5 bar(g) Multistage blower Screw blower Lobe blower 5 000 m³/h 10 000 m³
Slide 6: ZS Screw blowers
ZS Screw blowers
Slide 7: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD Compact Design & Small Foot Print 2.10m 2.30m
Slide 8: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD Easy Maintenance Access
Slide 9: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD B200-element Neos VSD inverter IE4 rated Oil-cooled motor Integrated oil pump
Slide 10: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD High Precision Gearbox Oil Free Screw Element
Slide 11: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD Smart Monitoring System
Slide 12: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD Well Thought Cooling System and Design Integrated Inverter
Slide 13: ZS 5 & ZS 5 VSD
ZS 5 & ZS 5 VSD Startup & Safety Valve Integrated Silencer
Slide 14: ZS 5 & ZS 5 VSD
ZS5&ZS5VSD Plug and Play Atlas Copco
Slide 15: Preventive Maintenance Plan
PREVENTIVE MAINTENANCE PLAN Replace air filter Grease motor bearings Replace oil filter Replace breather filter Replace grounding brush Replace coupling elements A-visit 4 000 hrs / 1yr B-visit 16 000 hrs Replace gearcase strainer C-visit 24 000 hrs Replace oil Replace check valve
Slide 16: Working Principle
Working Principle Outside the blower cubicle
Slide 17: Waste Water Treatment Plant
Waste Water Treatment Plant
Slide 18: Waste Water Treatment Process
Waste Water Treatment Process • What is wastewater treatment? – Process of removing pollutants from wastewater before re-use or return to eco-system Wastewater Effluent Wastewater Treatment Plant River Sludge disposal
Slide 19: Waste Water Treatment Plant
Waste Water Treatment Plant 3/3/2021 19 Atlas Copco Blower and Low Pressure Compressor
Slide 20: Waste Water Treatment Process
Waste Water Treatment Process Location : Aeration Tank/ Bioreactor Tank/ Bak aerasi/ Aeration Pond Function : Create Dissolved oxygen/ Bubbling/ feed the bacteria in Aeration Tank Pressure : 300 – 1500 mbar (depend on height of Tank) 3/3/2021 20 Atlas Copco Blower and Low Pressure Compressor
Slide 21: How To Increase The WWTP Efficiency?
How To Increase The WWTP Efficiency? Choose the correct compression TECHNOLOGY! 24
Slide 22: WWTP Aeration – F&B
WWTP Aeration – F&B Success Story Pressure Regulated : 1.2 bar Pressure Required : 1.1 bar Production Production Production Area Area Area Plant 1 Plant 2 Plant 3 45kW 132kW 45kW Root Root Root Blower Blower Blower (Backup) (Running) (Backup) 3/3/2021 25 Atlas Copco Blower and Low Pressure Compresso
Slide 23: WWTP Aeration – F&B
WWTP Aeration – F&B Success Story • We get this project with ZS75+VSD (1 Unit) for 1 Plant • Previous use 132kW now change to be 75kW • Saving is 57kW x 1300 x 8000 = IDR 592,800,000/years • Our key success of this story is relation and understanding customer • Our Opportunities is package completed
Slide 24: Energy Saving Calculation
Energy Saving Calculation Pulp and Paper WWTP Mechanical Aerator Aeration Equipments Units Systems Details (37 kW : 6 units, 3 units of ZS110 CA 55 kW : 4 units) Total flow required/supplied cfm 8000 8400 Pressure mmAq 6000 6000 Package Power per unit kW 93 Quantity Unit(s) 3 Total Power kW 442 279
Slide 25: Customer’s voice : WWTP
Customer’s voice : WWTP Rouse Hill WWTP Original : Tuthill Lobes 5 units Now : 2 x Tuthill Lobes 3 x New Atlas Copco ZS110-J- 700VSD Scada Controlled. Customer’s feedback : • Energy Savings [25% at above 50% load and 35% under 50% load ] • Significantly reduce noise “ J “ Gearing for maximum motor s
Slide 26: Pneumatics Conveying
Pneumatics Conveying System Improvements
Slide 27: CEPAT HEMAT AMAN
CEPAT HEMAT AMAN 3/3/2021 30 Atlas Copco Blower and Low Pressure Compressor
Slide 28: Example:
Example: ZE4 90 kW / 2.5 bar direct to tank ZE / 2.5 bar direct to tank with assist 2.5 bar at the end of the tank 31 Low Pressure Seminar 2019
Slide 29: Example
Example Bigger pipe diameter higher system capacity shorter unloading time Note: be aware that filters capacity will have to be increased 32 Low Pressure Seminar 2019
Slide 30: Pneumatic Convey - F&B
Pneumatic Convey - F&B Snack company – Flavour Powder Transfer Existing **25 Existing **25 1 barg ZS 4 (37 kW) 0.8 barg ZS26 CA (55 kW) (37 kW) Inlet flow m3/min 21.7 21.78 Inlet flow m3/min 18.61 18 Disc. Press. bar(g) 1 1 Disc. Press. bar(g) 0.8 0.8 Existing Power kW 54.3 35.2 Existing Power kW 36
Slide 31: Pneumatic Convey - PET
Pneumatic Convey - PET Textile company – West Java Exisiting 160 2 barg ZE4 110 kW Gas N2 for PET convey kW Inlet flow m3/min 21.7 27 Disc. Press. bar(g) 2 2 Existing Power kW 155.8 94 Running hrs/ year hours 4000 4000 Electrical Cost/ kWh IDR 1200 1200 Total Power per year kWh 620000 376000 Electri
Slide 32: Textile
Textile bar 4.0 GA 3.5 Compressor- 3.0 powered weavers or spinners 2.5 2.0 Air jet looms Air-Dye Air jet weaving (Emerging 1.5 technology) ZHL ZE ZA 1.0 ZS ZB Entangling 0.5 ZL ZM Waste Water Treatment 0
Slide 33: Customer’s Voice
Customer’s Voice Non-Wover Textile 1 2 3 Centrifugal Centrifugal Centrifugal (Running) (Running) (Running) PRODUCTION PRODUCTION PRODUCTION AREA AREA AREA Plant 1 Plant 2 Plant 3 INJECTOR MACHINE (Regulated pressure at 1.5 bar) Actual requirement is 0.8 – 1.2 bar 3/3/2021 36 Atlas Copco Blower and L
Slide 34: Customer’s Voice
Customer’s Voice Non-Woven Textile • We get this project with ZS160+VSD (1 Unit) for 1 Ejector Machine • Previous use power 235kW now change to be 129kW • Saving is 106kW x 1300 x 8000 = IDR 1,102,400,000/years • Our Opportunities is package completed unit with internal VSD. • Our opportunities is P
Slide 35: Energy Comparison
Energy Comparison Textile-Entangling Process Oil Injected Screw 132 kW 3/3/2021 38 Atlas Copco Blower and Low Pressure Compressor
Slide 36: Energy Comparison
Energy Comparison Textile – Entangling process Oil Injected Screw 132 kW 3/3/2021 39 Atlas Copco Blower and Low Pressure Compressor
Slide 37: Q & A Session
Q & A Session
Slide 38: “All ideas and good thoughts are nothing without action.”
“All ideas and good thoughts are nothing without action.” Mahatma Gandhi
Slide 39: Actions
Actions FREE CONSULTATION! +62 81 1166 0077 kelvin.recia@atlascopco.com 3/3/2021 77 Atlas Copco Blower and Low Pressure Compressor
Slide 40: Sttlas Copco
Sttlas Copco