Slide 1: Innovation & Development
© ern) Innovation & Development
Slide 2: From the beginning…
2 From the At the beginning of the twentieth century the foundry shops then existing began producing wheel lathes for machining railway wheelsets. This type of production continues up to the present day and for more than a century, RAFAMET has beginning… served to meet the diverse needs of the metal
Slide 3: Timeline
1846 3 Timeline After the start-up of the Berlin - Vienna railway line (which ran through Kuźnia Raciborska), the first steel plant called "Hope" is founded right next to the railway station. In the 1889 second half of the nineteenth century, a rolling mill and an cast iron foundry Takeover of the f
Slide 4: …until now
4 …until now Now, just as back then, we are convinced that comprehensive solutions, advanced technologies and efficient productivity are obvious requirements the right equipment supplier is expected to meet in order to help various industries to be successful. That is why we are constantly adapting
Slide 5: RAFAMET S.A.
5 RAFAMET S.A. RAFAMET S.A. is located at Staszica 1, 47-420 ARP S.A. (Industrial Development Agency) is the RAFAMET employs around 500 highly qulified Kuźnia Raciborska, Silesia Region, Poland main shareholder of the Company, which employees holds 93 % ot the Company’s shares.
Slide 6: Solid task force
6 RAFAMET Solid task force Engineering & programming Highly qualified, creative & experienced staff Thanks to Company’s own, highly-qualified engineering From the concept, through production, to the maintenance & programming task force, equipped with Solid Edge, phase – RAFAMET makes every effort to
Slide 7: RAFAMET Group
7 RAFAMET Group RAFAMET S.A. is the parent company in the group of six organizationally separated units. Each of them has the set of clearly defined strategic goals to achieve, as well as the specified share in the RAFAMET Group overall business activities. is one of the worldwide is focused on mach
Slide 8: International presence
International 8 presence 90 Countries around the world 80 % export share in total sales 5500 machines for railways 750 other heavy-duty machine tools 77 years of experience, innovation and quality
Slide 9: Product line
9 Product line
Slide 10: Above Floor Wheel Lathes
10 MACHINE TOOLS FOR RAILWAYS Above Floor Wheel Lathes The RAFAMET above wheel lathes are built on the base of extremely rigid, single-piece, heavily-ribbed, high-grade grey iron casting of the main structure, allowing operation in roll-in roll-out or roll-through systems and providing efficient chi
Slide 11: UBF 112 N
ABOVE FLOOR WHEEL LATHES UBF 112 N ROLL-IN ROLL-OUT / CHUCK TYPE 11 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 700 or 800 / 1120 or 1250 Max. width of wheel rim [mm]: 145 Min./Max. length of wheelset axle [mm]: 1910 / 2360 Max. weight of wheelset [x10 kN]: 3 * Another track gauge
Slide 12: UDA 125 N
ABOVE FLOOR WHEEL LATHES UDA 125 N ROLL-THROUGH / RADIAL OR AXIAL CLAMPING 12 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 600 or 770 / 1250 or 1200 Max. width of wheel rim [mm]: 145 Min./Max. length of wheelset axle [mm]: 1645 / 2370 Max. weight of wheelset [x10 kN]: 4.5 * Another
Slide 13: UFB 125 N
ABOVE FLOOR WHEEL LATHES UFB 125 N ROLL-IN ROLL-OUT / FRICTION ROLLER DRIVE 13 Track gauge [mm]: 1000 to 1676 * Min./Max. wheel tread diameter [mm]: 600 / 1250 Max. width of wheel rim [mm]: 150 Min./Max. length of wheelset axle [mm]: 1215 / 2840 Max. weight of wheelset [x10 kN]: 3 * Adjustable track
Slide 14: UFD 140 N
ABOVE FLOOR WHEEL LATHES UFD 140 N ROLL-THROUGH / FRICTION ROLLER DRIVE 14 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 540 / 1400 Max. width of wheel rim [mm]: 150 Min./Max. length of wheelset axle [mm]: 1650 / 2600 Max. weight of wheelset [x10 kN]: 5 * Another track gauge to be ag
Slide 15: Underfloor Wheel Lathes
15 MACHINE TOOLS FOR RAILWAYS Underfloor Wheel Lathes Available in both single and tandem versions, the machines are designed for turning wheel profiles and facing brake discs of one or two wheelsets at the same time. The machines are set below the rails. Permanent and retractable rails connecting w
Slide 16: UGE 180 N
UNDERFLOOR WHEEL LATHE UGE 180 N ROLL-THROUGH / SINGLE OR TANDEM VERSION 16 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 350 / 1270 Max. width of wheel rim [mm]: 145 Continously variable cutting speed for wheel profile machining [m/min]: 20 to 90 Max. axle load [x10 kN]: 18 / 30 * A
Slide 17: UGE 300 N
UNDERFLOOR WHEEL LATHE UGE 300 N ROLL-THROUGH / SINGLE OR TANDEM VERSION 17 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 600 / 1500 Max. width of wheel rim [mm]: 150 Continously variable cutting speed for wheel profile machining [m/min]: 20 to 90 Max. axle load [x10 kN]: 30 / 40 * A
Slide 18: 3RS Underfloor Wheel Lathe Equipment
3RS UNDERFLOOR WHEEL LATHE EQUIPMENT RAIL-ROAD SHUNTER 18 Track gauge [mm]: 1435 * Min. turning radius [m]: 30 / 50 Tractive force [kN]: min. 17.5 / 40 Max. speed on road and rails without load [kmph]: 6 / 5 Max. speed on rails with load [kmph]: 2 / 3 Max. weight to shunt [t]: 350 / 800 * Another tr
Slide 19: Wheel Turning Machines
19 MACHINE TOOLS FOR RAILWAYS Wheel Turning Machines Wheel turning machines are designed to execute operations such as rough and finish turning, and boring of holes, on both solid railway wheels and tyres, according to a technological program. This type of lathes are equipped with a turning railhead
Slide 20: KCM 150 N
WHEEL BORING MACHINES KCM 150 N 20 Table diameter [mm]: 1500 Max. turning diameter [mm]: 1800 Max. wheel tread diameter [mm]: 1250 Max. weight of workpiece [x10 kN]: 6 Max. continuously variable rotation rates of table [rpm]: 250 Power of main drive [kW]: 55
Slide 21: KKB 150 N
WHEEL TURNING MACHINES KKB 150 N 21 Table diameter [mm]: 1450 Max. turning diameter [mm]: 2000 Max. wheel tread diameter [mm]: 1250 Max. weight of workpiece [x10 kN]: 2 Max. continuously variable rotation rates of table [rpm]: 400 Power of main drive [kW]: 160
Slide 22: Horizontal Lathes For Axles & Wheelsets
22 MACHINE TOOLS FOR RAILWAYS Horizontal Lathes For Axles & Wheelsets A slant-bed axle lathe enables to perform turning and burnishing of outboard & inboard journals, axle, conical or curvilineas surfaces. The machine tool can also perform rough and finish turning of new and worn railway axles. Some
Slide 23: TOK 80 N
HORIZONTAL LATHES FOR AXLES TOK 80 N 23 Swing over bed [mm]: 800 Swing over carriage [mm]: 670 Max. distance between centres [mm]: 2800 Max. weight of workpiece [x10 kN]: 6
Slide 24: TCG 135 N
TCG 135 N HORIZONTAL LATHES FOR AXLES AND WHEELSETS 24 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 600 / 1250 Max. width of wheel rim [mm]: 145 Min./Max. length of wheelset axle [mm]: 2800 Max. weight of wheelset [x10 kN]: 3 * Another track gauge to be agreed upon.
Slide 25: Measurements, Diagnostics & Database Systems
25 EQUIPMENT FOR RAILWAYS Measurements, Diagnostics & Database Systems The large measuring systems like real-time track condition evaluation systems for track geometry vehicles, stationary wheel geometry control systems, and diagnostic databases for rolling stock wheels maintenance planning.
Slide 26: SP 125 N
MEASURING STATION SP 125 N 26 Track gauge [mm]: 1435 * Min./Max. wheel tread diameter [mm]: 600 / 1250 Min./Max. length of wheelset axle [mm]: 1720 / 2600 Rapid travel [mm/min]: 5000 Max. weight of wheelset [t]: 3 * Another track gauge to be agreed upon.
Slide 27: Measuring & Diagnostic Systems
27 MEASURING & DIAGNOSTIC SYSTEMS The laser measuring system for wheelsets is The wheel profile flat spot detection system designed for monitoring of wheel profile wear. The operates on the base of vibrations recorded by a degree of wheel profile wear is determined on the series of vibroacoustic sen
Slide 28: Database System
28 DATABASE SYSTEM Automatic procedures of measurements without involving operator. All the data measured by each module are collected and stored in the local database, which can be accessed through Ethernet connection. The vehicles and wheelsets are identified and suitably assigned prior to the mea
Slide 29: Vertical Turning Lathes
29 MACHINE TOOLS FOR GENERIC MACHINE APPLICATION Vertical Turning Lathes The heavy-duty vertical turning lathes are intended to perform turning and boring operations of cylindrical, conic, and curved surfaces as well as complex-shaped large- size workpieces of weight up to 350 tonnes, of outer diame
Slide 30: KCM 150 N
VERTICAL TURNING LATHES KCM 150 N 30 Max. table diameter [mm]: 1500 Max. swing diameter [mm]: 2000 Max. turning height [mm]: 1800 Max. weight of workpiece [x10 kN]: 30
Slide 31: KCI 250-500 N
VERTICAL TURNING LATHES KCI 250-500 N 31 Max. table diameter [mm]: 7000 Max. swing diameter [mm]: 8000 Max. turning height [mm]: 5000 Max. weight of workpiece [x10 kN]: 150
Slide 32: KDC 700 N
HEAVY DUTY VERTICAL TURNING LATHES KDC 700 N 32 Max. table diameter [mm]: 10000 Max. swing diameter [mm]: 13000 Max. turning height [mm]: 8000 Max. weight of workpiece [x10 kN]: 350
Slide 33: Milling Machines
33 MACHINE TOOLS FOR GENERIC MACHINE APPLICATION Milling Machines The Milling Machines that we offer to our customers, can be used in various metalworking workshops and industries. They are available with a large variety of auxiliary equipment, including tool heads with automatic tool change to prov
Slide 34: FBA 200-350 N
MOVABLE TABLE & MOVABLE CROSS-RAIL FBA 200-350 N 34 Max. work space of frame [mm]: 4500 × 3500 Max. power of main drive [kW]: 70 Max. spindle rotation rate [rpm]: 6000 Max. ram travel [mm]: 1600
Slide 35: FBC 200-400 N
MOVABLE TABLE & FIXED CROSS-RAIL FBC 200-400 N 35 Max. work space of frame [mm]: 4000 × 1670 Max. power of spindle motor [kW]: 22 Max. spindle rotation rate [rpm]: 6000 Max. ram travel [mm]: 1400
Slide 36: GMC 320-400 N
MOVABLE GANTRY & MOVABLE CROSS-RAIL GMC 320-400 N 36 Gantry with fixed or movable cross-rail (CNC W axis) 3D milling, drilling, reaming, boring, threading or envelope threading in all machining planes All movable assembly units travel along precise rolling or hydrostatic guideways Electro permanent
Slide 37: GMM 200-400 N
MOVABLE GANTRY & FIXED CROSS-RAIL GMM 200-400 N 37 Max. space of frame [mm]: 4550 × 2000 Max. power of spindle motor [kW]: 37 Max. spindle rotation rate [rpm]: 15000 Max. ram travel [mm]: 1500 Max. length of table for worpiece clamping [mm]: 12000
Slide 38: FS 550 N
SPECIAL MILLING MACHINES FS 550 N 38 Heavy-duty milling of webs of crank- throws used in vessel engines crankshafts. Rough and fine milling of inner surfaces of crank-throw webs Rough milling of crank-throw pins The entire machining process is controlled by CNC system and proprietary technological p
Slide 39: Horizontal Lathes
39 MACHINE TOOLS FOR GENERIC MACHINE APPLICATION Horizontal Lathes The offered horizontal lathes are capable of roughing and finishing of workpieces of up to 100 tonnes in weight and up to 4500 mm in outer diameter, made of grey iron, ductile iron, steel, custom steel and steel alloys. The machine t
Slide 40: POREBA Horizontal lathes
40 POREBA Horizontal lathes Max. swing over bed [mm]: 6000 Max. length of workpiece [mm]: 33000 Max. weight of workpiece [t]: 120 Model lines: TOK, TRP, TRB, TCM , TCF, TCE, TZL
Slide 41: TRP 63 CNC
CENTRE LATHES TRP 63 CNC 41 Swing over bed [mm]: 650 Swing over carriage [mm]: 380 Max. weight of workpiece [t]: 4,6 Turning length [mm]: 1000 - 8000
Slide 42: TCF 200 CNC
HEAVY CENTRE LATHES TCF 200 CNC 42 Swing over bed [mm]: 2000 Swing over carriage [mm]: 1600 Max. weight of workpiece [t]: 40 Distance between centres [mm]: 3000 - 25000
Slide 43: Service & Technical Support
43 SERIVCE & TECHNICAL SUPPORT Warranty Services Large part workpiece After-sale Services machining • Full warranty support • On-line and at-site • Horizontal & vertical turning of supplied machines technical support • Milling • After-sales services • Delivery of spare parts • Horizontal boring • Gr
Slide 44: Integrated Management System
44 INTEGRATED MANAGEMENT SYSTEM Sales of products and services to Custmer's satisfaction while keeping safe work conditions and respecting natural environment is our Principal Goal.
Slide 45: Castings
45 RAFAMET FOUNDRY CASTINGS Grey iron Ductile iron Special alloy cast iron • EN-GJL 200 • EN-GJS 400-18 • Ni-hard • EN-GJL 250 • EN-GJS 400-15 • Ni-resist • EN-GJL 300 • EN-GJS 400-12 • Castings of single-piece • EN-GJL 350 • EN-GJS 500-7 weight up to 20000 kg • Castings of single-piece • EN-GJS 600
Slide 46: Machine Tools Industry, Shipbuilding Industry, Lost Foam Castings
46 MACHINE TOOLS INDUSTRY SHIPBUILDING INDUSTRY LOST FOAM CASTINGS FLOOR MOUNTING PLATES
Slide 47: RAFAMET S.A., Staszica 1, 47-420 Kuźnia Raciborska, Poland
© 2023 SHOULD YOU REQUIRE ANY FURTHER INFORMATION, PLEASE DO NOT HESITATE TO CONTACT US: RAFAMET S.A., STASZICA 1, 47-420 KUŹNIA RACIBORSKA, POLAND RAFAMET@RAFAMET.COM.PL