Atlas Copco Ab Class A · OMXSTO:ATCO_A
Atlas Copco Ab Class A — Investor Presentation
36 slides from Atlas Copco Ab Class A's investor presentation
Slide 1: Henrob self-pierce riveting
Henrob self-pierce riveting
Slide 2: Atlas Copco in figures
Customers in 180 countries 34000 employees in 90 countries Atlas Copco Established in 1873 Stockholm, Sweden in figures Turnover of nearly 86 B SEK / 9 B EURO A decentralized group with 4 business areas 2
Slide 3: Part of the Atlas Copco group since 2014
3 Part of the Atlas Copco group since 2014 Vacuum Compressor Power Technique Technique Technique SCA adhesive Henrob self-pierce K-Flow flow drill Tightening dispensing riveting fastening 3
Slide 4: #1 Global joining partner
#1 Global joining partner Hybrid Battery joining assembly Self-pierce Sound riveting dampening Sealing & Quality Flow drill adhesive Inspection fastening dispensing 4
Slide 5: Customer challenges
Customer challenges Increased need for innovative joining Global market drivers Trends Customer challenges Our solution Lowering of Increasing usage Combining many Innovative joining emissions of lightweight materials different materials technologies in to a strong and tailored to Improvin
Slide 6: Henrob self-pierce riveting
Henrob self-pierce riveting Rivets and riveting systems for applications in cutting edge industries 6
Slide 7: SCA dispensing
SCA dispensing Increased productivity in demanding environments 7
Slide 8: K-Flow fastening
K-Flow fastening Reliable and reversible joint with one-sided access 8
Slide 9: Quiss vision system
Quiss vision system Quality inspection of dispensing applications 9
Slide 10: Competence in our customers’ processes
Competence in our customers’ processes Partnership with the automotive industry Simultaneous engineering Body shop Paint shop Powertrain Final assembly Quality assurance Service 10
Slide 11: Global presence
Global presence @ Product Company r ) Innovation Center @ Customer Center
Slide 12: Henrob self-pierce riveting
Henrob self-pierce riveting
Slide 13: Manufacturing facilities
Manufacturing facilities New Hudson, MI, USA and Deeside, UK In-house Over 8,500 Rivet production plant production: systems in capability: operation globally 10 billion / year Tooling assembly Cold forging 44,000m2 of Over 600 Heat treatment manufacturing employees Plating space 13
Slide 14: Industry segments and applications
Solar panels Motor vehicle Recreational Steel frame housing Industry segments and applications HVAC ducting Heavy truck
Slide 15: What is self-pierce riveting?
What is self-pierce riveting? Self-pierce riveting (SPR) is a method of joining two or more pieces of material using a rivet without the need for a pre-drilled hole. The basic self-pierce riveting process involves driving a rivet at high force through the material layers to be joined, into a die whi
Slide 16: Advantages of SPR
Advantages of SPR Ability to No Fast cycle pre-drilling use with times required coated or painted High strength surfaces with a visibly checkable No joint Low energy debris or demands filings Operator and SPR Plastics No Joins Aluminum heat environment Joins multiple friendly multiple similar or mat
Slide 17: Components of a reliable SPR joint
Components of a reliable SPR joint Rivet length · Longer rivets required to pierce multiple layers · Determined by thickness of material to be joined Rivet geometry · Body style · Wall thickness · Tip geometry · Determined by material type being joined Rivet diameter · ø3mm for thin material · ø5mm
Slide 18: Leading the way in rivet designs
Leading the way in rivet designs C, J, and K-Rivets T-Rivets • Used in the widest range • Designed for low-ductility of applications thick Al joints • Enables smaller die volumes Self-piercing studs A-Rivets • High impact resistance • Designed for low-ductility • High torque thin Al joints • Low ele
Slide 19: Joining capabilities
Joining capabilities Thin joints Hood, fender & Composites closures Sunroof Aluminum joining Floors, dash & cowl High strength steel panels, body sides, pillars Shock towers, pillars & rails Thick joints Body sides, Al pillars, rocker panels 19
Slide 20: Rivet manufacturing
Rivet manufacturing Cold forging All steps of rivet manufacture in-house Wire stock Heat treat Wire stock Packaging Packaging Plating 20 Visual inspection / sorting
Slide 21: SPR joint development
SPR joint development Adhesive application (optional) Customer materials Create test coupons Wire stock Facilities to test large (full BIW) or small scale projects Corrosion testing Joint analysis 21 Tensile testing
Slide 22: Joint development
Joint development Testing conducted on customer supplied material offers the opportunity to trial and validate riveting parameters. Rivets and dies chosen to join a specific material combination can be assessed for suitability: Ensure the rivet correctly flares and engages in the materials Deter
Slide 23: Joint development evaluation
Joint development evaluation Joint attributes: Visual inspection of head height & button appearance Head height Head height is a simple measurement which can be useful as a non-destructive indicator of whether a joint is performing as expected Determine process parameters to operate nominally at 0.0
Slide 24: Joint development evaluation
Joint development evaluation Joint attributes: Cross-section analysis Joint symmetry Head flushness (HH) • Indication of joint HH • Flush with top sheet stability • Sealed under-head • Robust joint • No crevice points performance dY tmin Interlock (IntX & dY) • Minimum bottom layer thickness IntX •
Slide 25: Joint development evaluation
Joint development evaluation Joint strength: Tensile testing Lap shear test Cross-tension peel test Coach peel test Lap shear joints rotate during testing, Peel load is distributed all around the Peel load is concentrated in one area of applying a combination of shear and rivet head the rivet head.
Slide 26: Joint development evaluation
Joint development evaluation Joint repeatability: Head height range testing Changes in parameters such as material thickness and composition can result in a variation of head height (HH). Our Fixed Energy process allows us to use HH as an indicator of the joint integrity. A simple gauge check is the
Slide 27: System manufacturing
System manufacturing Design Machining Lean manufacturing Tool build System test 27
Slide 28: Upset die manufacturing
Upset die manufacturing In-house manufacturing of more than 144 die types We manufacture upset dies in-house to be able to offer comprehensive solutions for your SPR needs. A two-step operation with robotic loading and unloading finishes with rigid quality inspection. Optional poka-yoke posts are av
Slide 29: Self-piercing rivet systems
Self-piercing rivet systems Largest range of application specific systems Manual Servo Electric RivLite • Inertia system • Fixed or manual • Battery powered • Multi axis hangers hydraulic pump • Tape feed • Fixed range • Limited size range • Tape feed • 2-5 sec cycle time • 5 sec cycle time • Rivet
Slide 30: Rivet feeding
Rivet feeding Loose feed Application-specific feed systems • Magazine in robot tools • Direct blow to pedestals • T-tube feed for consistency • RFID poka-yoke containers available • Magazine ideal for high actuation robot- mounted systems Tape feed • Pneumatic feed system • Sprocket holes in tape •
Slide 31: SPR system accessories
SPR system accessories The Henrob Die Changer for Die camera & die changer robot-mounted riveting tools enables an upset die to be changed out automatically, without the need for operators to enter an automated cell. The optional Die Check Camera inspects dies for integrity. A broken die will Automa
Slide 32: System controls and software
System controls and software DDS process monitoring Individual control panels with interconnectivity Proprietary controls hardware and software is used to operate the tools and communicate with a robot and/or the assembly cell controller 32
Slide 33: Visit an Innovation Center
Visit an Innovation Center Deeside, UK New Hudson, US Bretten, Germany Shanghai, China Yokohama, Japan Seoul, South Korea Istanbul, Turkey Puebla, Mexico 33
Slide 34: Your global service partner
Your global service partner > 200 field service technicians 34
Slide 35: Our experience – your success
Our experience – your success Global network Competence Innovative solutions We are wherever Benefit from our process and We can offer a solution to you are. application experience. match your needs. 35
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