Mistras Group Inc · NYSE:MG
Mistras — Technical Presentation (January 2015)
26 slides from Mistras's technical presentation, January 2015
Slide 1: How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance
WEB EVENT How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance
Slide 2: Your Road to Compliance and Beyond
Your Road to Compliance and Beyond How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance WHERE ARE YOU ? NON-COMPLIANT COMPLIANT BEYOND COMPLIANT
Slide 3: Meet the Experts
Meet the Experts How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance Walt Russ Vince Lambertin Davis Carucci keynote speaker moderator FORMERLY OF • Plant reliability, maintenance • Nationally-recognized CUI and • Mechanical engineering and and engineering exper
Slide 4: Basic Program Requirements
Basic Program Requirements How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance 1 Application 2 Documentation 3 Training 4 Inspection and Testing 5 Deficiencies Corrected 1910.119 6 Quality Assurance
Slide 5: OSHA Chemical NEP Findings
OSHA Chemical NEP Findings How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance % of All Citations – Top 2 Elements vs. Rest Top 5 Citations by Sub-Element 119(d)(3)(ii) PSI RAGAGEP 7.0% (j) Mechanical Integrity 119(j)(2) MI Written Procedures 6.7% 23% Rest of El
Slide 6: Consequences of Non-Compliance
Consequences of Non-Compliance How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance FINES CLOSURES DOWN UNPLANNED TIME REPAIR CHANGE OF EXTENDED CONTAINMENT LIVES OVERSIGHT LOSSES
Slide 7: Limitations of Compliance
Limitations of Compliance How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance COMPLIANCE MAX HOLISTIC MI FAIL PASS EXCEED
Slide 8: Holistic MI: Clear Organizational Procedures
Holistic MI: Clear Organizational Procedures How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance 1 Streamlined 2 Organized 3 Consistent “There is no program unless its written down”
Slide 9: Holistic MI: Prepared Personnel
Holistic MI: Prepared Personnel How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance 1 Trusted Oversight 2 Safer Operations 3 RAGAGEP Quality Training Matters
Slide 10: Holistic MI: Optimized Resources
Holistic MI: Optimized Resources How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance
Slide 11: Holistic MI: Efficient Repair & Replace
Holistic MI: Efficient Repair & Replace How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance 1 Proper Fabrication 2 Proper Installation 3 Proper Maintenance Quality Assured
Slide 12: Holistic MI: Value by Performance
Holistic MI: Value by Performance How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance Holistic MI program Conventional MI program Inadequate MI program
Slide 13: Holistic MI: Command Center
Holistic MI: Command Center How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance
Slide 14: Holistic MI: Analysis Engine
Holistic MI: Analysis Engine How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance 80% of PROBLEMS caused by only 20% of EQUIPMENT
Slide 15: Implementation: Global System Solution
Implementation: Global System Solution How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance MOTORS PUMPS FANS COMPRESSORS GEARBOXES GENERATORS TURBINES TRANSFORMERS
Slide 16: Implementation: Local System Solutions
Implementation: Local System Solutions How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance
Slide 17: Holistic MI Program
Holistic MI Program How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance HOLISTIC MI VALUE BEYOND COMPLIANCE
Slide 18: Case Study
CASE STUDY How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance OSHA APPROVED ON SCHEDULE WITHIN BUDGET REAL-TIME CONDITION
Slide 19: Q&A: Quality assurance during repairs and upgrades
Q&A How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance Are there any quality assurance procedures in addition to evaluating MAWP 1 that can be useful during repairs, upgrades, or new equipment installation?
Slide 20: Q&A: Documented meetings and compliance
Q&A How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance Are documented meetings of engineers and maintenance personnel regarding a change 2 enough to show compliance? If not, what more can be done to add value?
Slide 21: Q&A: Advanced RT versus traditional RT
Q&A How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance Why use advanced RT when I can just shoot traditional RT? 3
Slide 22: Q&A: Piping changes, NFPA and OSHA PSM
Q&A How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance Are piping changes made to NFPA standards OSHA PSM 4 compliant and do they offer any added value?
Slide 23: Q&A: Choosing proper NDE methods
Q&A How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance How do I know if I’m using the 5 proper NDE (nondestructive evaluation) methods?
Slide 24: Q&A: Missing existing documentation
Q&A How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance What if I know I don’t have a lot of existing documentation? 6 We purchased a lot of plants in the past and we are unable to produce that data?
Slide 25: What's the First Step?
What’s the First Step? How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance A HOLISTIC MI PROGRAM BEGINS WITH A GAP ANALYSIS P L A N T R E V I E W
Slide 26: Thank You for Your Time
THANK YOU FOR YOUR TIME MechanicalIntegrity Compliance.com
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