Slide 1: Pvc Na
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Slide 2: Smelting Aluminium in the Amazon Region for more than 27 Years
Smelting Aluminium in the Amazon Region for more than 27 Years
Slide 3: Key themes
Key themes Albras, a mature organization HSEC performance among the best in the Aluminium Industry People, the Albras most valuable resource - PAM Energy: “light” at the end of the tunnel Way forward 12/11/2012 3
Slide 4: Located at the gateway to the Amazon
Located at the gateway to the Amazon Municipality of Barcarena, 30 km from Belém, State of Pará. 12/11/2012 4
Slide 5: Privileged position: port, refinery and market
Privileged position: port, refinery and market Shareholders SPL PLANT AND STORAGE Hydro 51% ANODE NAAC - Nippon Amazon PLANTS WAREHOUSE Aluminium Co. Ltd. 49% CASTHOUSE BUS STATION Plant main features Nameplate Capacity: 460,000 tpy LINE 4 LINE 3 LINE 2 LINE 1 Four Potlines – 960 pots - AP 13 Direct
Slide 6: The recipe for success
The recipe for success Vision To Be the Global Leader in Aluminium Smelting by 2015 Mission Producing aluminum for the mankind sustainable development Values Honesty Excellence Respect Team work Overcoming 12/11/2012 6
Slide 7: Process
Process CARBON RAW MATERIAL Petroleum coke 180,000 mtpy Pitch 40,000 mtpy ENERGY ALUMINA POTLINES Hydro Alunorte + + 850,000 mtpy Eletronorte - Hot metal: 460,000 mtpy 7,000 GWh/year CASTING SHOP Ingot Production 456,000 mtpy 12/11/2012 7
Slide 8: Liquid metal output evolution
Liquid metal output evolution OPTIMIZATION 473.000 t 485.0 460.000 t 460.0 435.0 406.000 t 410.0 360.000 t EXPANSION 385.0 360.0 345.000 t 335.0 320.000 t Dec/91: Potline I Retrofitting 310.0 8 Mar/91: 12 hours power outage 285.0 260.0 Power Rationing 235.0 160.000 Nov/90: Phase II startup (Lines II
Slide 9: Leadership Team
Leadership Team Luis Jorge Takashi Nunes Nakamura CEO CFO Robson Braz Mileo Luis Carlos Holanda Ferraioli Carvalho REDUCTION INDUSTRIAL CARBON AND SERVICES CAST HOUSE José Etrusco Elena Hugo Maria do Moacyr P. Barreto Brito Lévesque Socorro Silva Ribeiro Filho ENVIRONMENT EXTERNAL OFFICE, HEALTHY, A
Slide 10: HSEC performance among the best in the Aluminium Industry
HSEC performance among the best in the Aluminium Industry 12/11/2012 10
Slide 11: HSEC a Commitment of the whole Organization
HSEC a Commitment of the whole Organization Ergonomic improvement program Health Asbestos free operations Healthy life program Fatality protocols implementation Safety Safety and accident prevention culture Contractors manegement Environment Consistent emissions reduction Water consumptions reductio
Slide 12: Safety performance amongst the best in the aluminum industry
Safety performance amongst the best in the aluminum industry Strong track-record We promote a culture that encourages reporting first aid and potential near- TRI-rate pr. million hours worked Mov.avg.2012 miss. Hazard management including fatal risk protocols HSE committees and meeting places includ
Slide 13: Concern for the environment
Concern for the environment Smelter green belt (Area preservation) Plants nursery Eucalyptus green poles production Environmental education for local students Gas treatment plants upgrade SPL co-processing Water Consumption m3/t Al Emissions F Kg /t Al 12/11/2012 13
Slide 14: People, the Albras most valuable resource
People, the Albras most valuable resource 12/11/2012 14
Slide 15: 2012 Highlights
2012 Highlights Best Place to Work: 13 years among the top companies CCQ – Quality Control Circles - Volunteer activity - 123 active teams Completed projects (1997-2011): 5.093 Participation: 980 employees (98% operational areas) Annual exhibition 1.198 ideas for cost reduction, in 12 weeks 12/11/20
Slide 16: PAM – Five years plan - improvement efforts in Albras
PAM – Five years plan - improvement efforts in Albras Significant improvements targeted in the technical parameters for the next five years Taking advantage of being part of Hydro smelting system – Hydro Technical competency and the AMPS implementation Workforce ideas to reduce cost Fixed cost Varia
Slide 17: Albras Improvement Program – PAM: enthusiasm and engagement
Albras Improvement Program – PAM: enthusiasm and engagement Employees invited to propose changes All employees consulted individually Enthusiastic return from employees Proposed ideas exceeded the 1000 target, in 10 weeks 1198 suggestions for cost reduction in 12 weeks All ideas evaluated by 32 work
Slide 18: Energy: “light” at the end of the tunnel
Energy: “light” at the end of the tunnel 12/11/2012 18
Slide 19: Commitment of the Brazilian Government to decrease energy cost in general
Commitment of the Brazilian Government to decrease energy cost in general Energy package announced on 11 September 2012 (MP579) Awaiting final details before impact on Albras can be concluded 12/11/2012 19
Slide 20: Way Forward
me ALBRAS Aluminio Brasileiro S.A. 12/11/2012 20
Slide 21: Way Forward
Way Forward Continued strong focus on safety - implementing the Fatal Risk Protocols Establish competitive energy supply for Albras Further measures need to be taken to meet challenging industry conditions PAM full implementation in the next five years Working capital reduction Streamlining operatio
Slide 22: Thank you!
Thank you! Luis Jorge Nunes CEO of ALBRAS 12/11/2012 22