Whitehaven Coal Limited · ASX:WHC
Whitehaven Coal — Corporate Update (May 2014)
50 slides from Whitehaven Coal's corporate update, May 5, 2014
Slide 1: Maules Creek Project Analyst Visit
Maules Creek Project Analyst Visit 5 May, 2014 Boggabri, Australia 5 May, 2014 MCC-400500-140505 Analyst Presentation
Slide 2: Business Case
BUSINESS CASE “ Maules Creek Coal – A World Class Resource and Project “ The Project is a realistic and feasible plan for the development of the Maules Creek Coal resource Federal Ministerial signoff of conditions to be satisfied for commencement of construction achieved Maules Creek will beco
Slide 3: Overview
OVERVIEW High quality resource which can be mined at relatively low cost Simple well understood geology Provides both thermal and metallurgical coal products 17 km from the main railway line Above and below rail capacity available 380km from the Newcastle port where significant capacity
Slide 4: Geology
GEOLOGY MCC-400500-140505 Analyst Presentation
Slide 5: World Class Resource
WORLD CLASS RESOURCE “ Maules Creek is one of the largest Australian coal deposits “ One of the last major undeveloped coal deposits in NSW with JORC Resources of 679Mt Geology well understood and mine planning undertaken with high degree of confidence Definitive feasibility study completed Ju
Slide 6: World Class Reserves
WORLD CLASS RESERVES Recoverable Reserves of 362Mt and Marketable Reserves of 329Mt Provides for an expected mine life of 30 years Potential to produce both metallurgical and thermal coal DFS confirmed potential production profile with a high percentage of metallurgical coal Coal quality a
Slide 7: Overview of Progress
OVERVIEW OF PROGRESS Estimated Capital cost remains at $767M Following delays due to court cases and approval, construction commenced in December 2013, with water supply pipeline. Rail commenced in mid January 2014 Progress currently: All major contracts in place including: Water supply Ra
Slide 8: Construction Setting
CONSTRUCTION SETTING Construction commencement was contingent on: Primary State and Federal Approvals Sign off on Management Plans by State and Federal agencies Sign off of cultural heritage salvage on the construction site Sign off of management plans was achieved in July 2013 Legal cha
Slide 9: Construction Setting cont'd
CONSTRUCTION SETTING cont’d Construction of water pipeline commenced late December 2013 Rail works commenced in mid January 2014 Bulk earthworks contractor mobilised in mid February 2014 CHPP erection contractor mobilised on site early May 2014 132kV and 22kV power supply contracts execute
Slide 10: Scope of Project – Key Packages
SCOPE OF PROJECT – Key Packages C001 – Rail and Access Road C003 – HV Power Supply C101A – Bulk Earthworks C104 – MIA Facilities C108 – Water Supply C109 – 22KV Power Distribution C115 – Portal Reclaimers C117 – CHPP Construction a MCC-400500-140505 Analyst Presentation
Slide 11: Progress
PROGRESS (A$ in millions) MCC-400500-140505 Analyst Presentation
Slide 12: Overall Progress
OVERALL PROGRESS a MCC-400500-140505 Analyst Presentation
Slide 13: Workplace Health and Safety
WORKPLACE HEALTH AND SAFETY Current Month Year to Date March 2014 Jul 13 – Mar 14 Total Hours 69085 204871 Reportable Incidents 0 1 Other Incidents 6 22 Total Incidents 6 23 3 month moving ave TRIFR 7.4 n/a LTIFR 0.0 n/a 12 month moving ave TRIFR 4.6 n/a LTIFR 0.0 n/a Year to date TRIFR 4.8 4.88 LTI
Slide 14: C001 - Rail Works & Access Road
C001 - RAIL WORKS & ACCESS ROAD a MCC-400500-140505 Analyst Presentation
Slide 15: C001 - Rail Works & Access Road
C001 - RAIL WORKS & ACCESS ROAD MCC-400500-140505 Analyst Presentation a
Slide 16: C001 - Rail Works & Access Road
C001 - RAIL WORKS & ACCESS ROAD Cut #1 Cut #2 Cut #3 MCC-400500-140505 Analyst Presentation
Slide 17: C001 - Rail Works & Access Road
C001 - RAIL WORKS & ACCESS ROAD Design, construction & commissioning of: 11.9km rail spur and balloon loop 7.9km common section 9.5km mine access road 2km creek diversion 27 transverse pipe and box culverts 1.6 Mm3 of cut, approx. 500 Km3 Common Section Namoi River Crossing each free dig
Slide 18: C001 - Rail Works – Progress
C001 - RAIL WORKS – Progress Maules Creek section tracking in accordance with the early schedule despite losing 10 days due to rain As at end March construction activity was 18% complete – excluding design and early works Clearing 100% complete Topsoil stripping 100% completed Foundation t
Slide 19: C101A - Bulk Earthworks
C101A - BULK EARTHWORKS a MCC-400500-140505 Analyst Presentation
Slide 20: C101A - Bulk Earthworks - Scope
C101A - BULK EARTHWORKS - Scope Bulk Earthworks scope: CHPP ROM Train Load Out (TLO) MIA Area Works Site Access Roads Area Pavement Works Dams Top section of ROM Slot Wall and Micro Piles Water Management Structures. MCC-400500-140505 Analyst Presentation
Slide 21: C101A - Bulk Earthworks
C101A - BULK EARTHWORKS Bulk Earthworks Key Dates : Milestone 1 – ROM to TLO Jun 2014 : On schedule Milestone 2 – Overall PC Jan 2015 : On Schedule TLO Platform Complete ready for Piling MCC-400500-140505 Analyst Presentation
Slide 22: C101A - Bulk Earthworks
C101A - BULK EARTHWORKS Progress to Date: Contract Executed 20 Jan 2014 Commenced clear and grubbing activities 11 Feb 2014 Lost time due to major rain event >200mm Worked through Easter and Anzac breaks to recover time Planning double shift on ROM slot wall and stockpile areas CHPP con
Slide 23: C117 - Coal Handling & Prep Plant
C117 - COAL HANDLING & PREP PLANT T a MCC-400500-140505 Analyst Presentation
Slide 24: Coal Handling & Prep Plant
COAL HANDLING & PREP PLANT CHPP looking south Class-leading CHPP design by Sedgman Bypass system rated for 1,850tph (13.3Mtpa) Wash plant system rated at over 1,700tph (12.3Mtpa) Critical, long lead time, equipment ordered and fabricated and stored at Narrabri Configuration allows for some
Slide 25: C117 - Coal Handling & Prep Plant
C117 - COAL HANDLING & PRE PLANT Downer EDI appointed Principal Contractor for construction Full Audit of all equipment completed Bulk earthworks handover of train load out area completed. Piling activities commencing after Easter Pre assembly of equipment at the Narrabri yard has commenced
Slide 26: C117 - Coal Handling & Prep Plant
C117 - COAL HANDLING & PREP PLANT Piling activities for Train Load Out Bin commenced on 29 April Piling Rig will move to CV853 trestle supports during the second week of May MCC-400500-140505 Analyst Presentation
Slide 27: CHPP Portal Reclaimers
CHPP PORTAL RECLAIMERS Design Hazop has been completed with final sign off expected in Germany on May 5th GSI heavy industries in China have commenced procurement of materials and will commence fabrication in May GSI quality assessment visit planned for June Temporary loading facilities for
Slide 28: CHPP Belt Filter Press
CHPP BELT FILTER PRESS All six filters have been fabricated and QA testing completed Filters passed Factory Performance Testing in March Filters have been despatched via sea freight and are due to arrive in Australia in May The Filters will be stored at the Narrabri storage facility until th
Slide 29: CHPP Construction Schedule
CHPP CONSTRUCTION SCHEDULE Key points of note as follows: Piling activities commence 29 Apr 2014 Site deliveries for pre-assembly works commence 5 May2014 CHPP Construction offices assembled on site 19 May 2014 Site civil works commence 5 Jun 2014 Erection of structure commences late Jul 2
Slide 30: Mine Infrastructure
MINE INFRASTRUCTURE C108 - Water Supply C003 & C109 Power Supply C104 - MIA Facilities C116 – Site Communications MCC-400500-140505 Analyst Presentation
Slide 31: C108 – Water Supply - Scope
C108 – WATER SUPPLY - Scope Water infrastructure installed from Velyama to Top Tank 10ML Dam Complete Construction water supply operations in place Top Tank and 10ML Dam 100% Completed – mid March Project 100 – campaign to have 100ML of water stored on site due to Keepit Dam water restrict
Slide 32: C108 – Water Supply - Progress
C108 – WATER SUPPLY - Progress River Pump Station – 100% Velyama 100% Top Tank100% - Dam 100% a 50Ml Construction Water Dam MCC-400500-140505 Analyst Presentation
Slide 33: C104 Infrastructure - MIA
C104 INFRASTRUCTURE - MIA Works packages Workshops, MIA and CHPP offices Site services – Water backbone including Potable and Fire water Bulk fuel and oil storage and HV / LV refuelling HV / LV wash bays Equipment spares laydown area and goline parking area Visits conducted to Werris C
Slide 34: C003 – Power Infrastructure
C003 – POWER INFRASTRUCTURE Power Infrastructure consists of 2 parts: C003 - 132kV Transmission Infrastructure – Transgrid C109 - 22kV Power Supply – Downer C003 - 132kV TransGrid Power Supply 4.5km Transmission Line 132kV Switching Station Power Agreement finalised with Transgrid 17 A
Slide 35: C109 – 22kV Power
C109 – 22kV POWER C109 - 22kV Power Supply 132kV / 22kV Substation 22kV Distribution 4.5km Transmission Line Substation 22kV Distribution Substation Key Dates Contract Award – 30 April 2014 Target completion – January 2015 Key Interactions Leightons – pad construction Transgrid -
Slide 36: C116 – Site Communications
C116 – SITE COMMUNICATIONS Scope: Microwave Link for data scope being reviewed Mine Hardwired Fibre Optic infrastructure a Fibre Optic Link to public telecommunications infrastructure Status: Construction Microwave Link being set up for construction – Vertel Investigations ongoing for
Slide 37: Port and Rail Infrastructure
PORT AND RAIL INFRASTRUCTURE 7.5Mtpa of contracted below-rail capacity available to Maules Creek from July 2014 Provisional notice provided for an additional 2.8Mtpa in below-rail capacity from 2016 ARTC track expansion projects in relation to these contracted and prospective volumes are under
Slide 38: Mining
MINING Mine method is by shovel and truck Robust mobilisation & build- up After thorough analysis have adopted owner operate model. Leveraging internal mining capability Have secured ultra class mining fleet. Detailed mining sequence for LOM created (Month x Month) MCC-400500-140505 Anal
Slide 39: Strip Ratio
STRIP RATIO T MCC-400500-140505 Analyst Presentation
Slide 40: Mine Plan
MINE PLAN MCC-400500-140505 Analyst Presentation
Slide 41: Yr1 X-Section
Yr1 X-Section Merriown Jeralong Braymont Thornfield Teston Onavale Herndale Upper Lower Velyama Nagero Therribri Flixton Tarrawonga Northam Northam Strictly Confidential 41
Slide 42: Yr2 X-Section
Yr2 X-Section Merriown Jeralong Braymont Thornfield Teston Onavale Herndale Upper Lower Flixton Tarrawonga Velyama Nagero Therribri Northam Northam MCC-400500-140505 Analyst Presentation 42
Slide 43: Mining Strategy
MINING STRATEGY First stage Ramp up of production to target 6Mtpa ROM rate from February 2015 Blasting to commence July 2014 Waste removal to commence August 2014 Staged introduction of mining fleet Four excavators to be introduced successively between August and February First coal bein
Slide 44: Mining Fleet Strategy
MINING FLEET STRATEGY Hitachi Equipment Selected For Excavators and Large Trucks 2 x EX3600 Excavators (350t) 2 x EX8000 Excavators (800t) 11 x EH5000 Trucks (304t) Westrac (CAT) to supply bulk of ancillary fleet 4 x CAT 789D’s 6 x Dozers 4 x CAT MD6290 Drills 3 x Graders Emeco t
Slide 45: Operations Teams
OPERATIONS TEAMS Staged introduction of Operations teams with successive fleet installation Each excavator will be scheduled to ramp up over a period of 4 weeks from commissioning This will allow adequate time for induction and training on equipment Initial roster to include 10.5 hour shifts
Slide 46: Recruitment
RECRUITMENT Target experienced operators in initial Ramp Up Incorporate Indigenous recruitment program Incorporate local candidates Operations - Total Workforce Incl. Contractors 250 200 150 100 Workforce 50 0 Nov-14 Feb-14 Sep-14 Feb-15 May-15 May-14 Aug-14 Oct-14 Jun-14 Jun-15 Apr-15 Apr-14
Slide 47: Operating Costs
OPERATING COSTS Average real FOB cash costs over first three years currently forecast to be approximately A$67/t Detailed mine planning is currently underway to determine the optimum mining strategy Low strip ratio (6.4:1) Simple, open cut, truck and shovel operations High mine yield of 86%
Slide 48: Independent Ranking
INDEPENDENT RANKING Wood Mackenzie ranked Maules Creek second highest out of a large number of international projects The project will deliver significant value to Whitehaven shareholders when it commences production High ranking, high value project MCC-400500-140505 Analyst Presentation
Slide 49: Closing Comments
CLOSING COMMENTS Construction has been in progress for three months for the rail and two months for the earthworks Today you will see what has been achieved in that time The site has been cleared and topsoil removed Excavations of the major cuts on the rail have been commenced and opened up
Slide 50: Thank you
Thank you