Slide 1: 3D Printing and Prototype Development with Fusion 360
3D Printing and Prototype Development with Fusion 360 Steven Schain - Post Production Supervisor / M & E Content Developer Jerry Berns – Manufacturing Content Manager 4D Technologies (www.cadlearning.com) Join the conversation #AU2016
Slide 2: Class summary
Class summary 3D printing has revolutionized the design and manufacturing production workflow, making the creation of design prototypes as easy as pushing a button. Fusion 360 software is quickly becoming an indispensable tool in this revolution, enabling designers and engineers to create and iterat
Slide 3: Key learning objectives
Key learning objectives At the end of this class, you will be able to: Understand where Fusion 360 fits into the prototype development process See how 3D printing can accelerate the design review process Learn how to use Fusion 360 to continuously modify a model, saving time on redesigning a p
Slide 4: Welcome!
WELCOME! AUTODESK UNIVERSITY 2016 Q\ AUTODESK.
Slide 5: How long have you used Fusion 360?
How long have you used Fusion 360? Never More than 1 month More than 6 months More than 1 year
Slide 6: Prototype Development
Prototype Development
Slide 7: Traditional Prototyping
Traditional Prototyping &\ AUTODESK.
Slide 8: Traditional Prototyping
Could take Weeks 1 Design Cycle Traditional Prototyping Image courtesy of MakerBot
Slide 9: Real-Time Prototyping
AUTODESK UNIVERSITY 2016 Real-Time Prototyping Q\ AUTODESK
Slide 10: Real-Time Prototyping
Only Takes Hours Real-Time Prototyping Image courtesy of MakerBot
Slide 11: Have you ever used a 3D printer?
Have you ever used a 3D printer? Never More than 1 month More than 1 year More than 5 years
Slide 12: Manufacturing vs. 3D Printing
Manufacturing vs. 3D Printing
Slide 13: Manufacturing vs. 3D Printing
Manufacturing vs. 3D Printing Mass production Low run Material variety Still limited materials Low cost per part Fixed cost per part Costly tooling No tooling Changes = $$$ Changes = $
Slide 14: Relative Cost Comparison
Relative Cost Comparison Cost / Time Cost / Time 1000X 10X 100X 5X 10X 1X DESIGN PROTOTYPE TOOLING PRODUCTION X DESIGN PROTOTYPE TOOLING PRODUCTION TIME VS. COST FOR TRADITIONAL MANUFACTURING CHANGES TIME VS. COST FOR 3D PRINTING CHANGES
Slide 15: Design for 3D Printing
Design for 3D Printing Print impossible parts He looked again and cried, “At last – Success is mine, it can’t even be cast!” Excerpt from “The Successful Designer” Author unknown Image courtesy of MakerBot 3:45 PM 5:00 PM
Slide 16: The Project
The Project
Slide 17: Speaker profile
likes: EIS) oem aie Steven ] | Schain | Q\auTODESK Top Speaker AU Learn Online I’m an Autodesk Certified Professional ax AUTODESK UNIVERSITY 2016 Q\ AUTODESK
Slide 18: Project Requirements
Project Requirements Fit existing badge Hold 1 pen Hold 5 to 10 business cards Make for class giveaway! (End of class)
Slide 19: Specifications
Specifications Weight = Does not strain neck Don’t cover badge front: Name, QR Code, RF ID… Comfortable to wear Easy to print (No support material) 4:56 PM 3:45 PM
Slide 20: Autodesk Fusion 360
AU 2016 Prototypes <q “|! Br > HX] W nvcart.evooswe x] a = “ee i B-OoUGB CGhHre #W = & a & oo Sa! B® > SUE sy FAs > ‘Selection a — breenet ee coe ‘Seed to 30 Print uaty by errr COMMENTS °) ee Oe O- Oi Be Bey: | Woe BTPRO SRI MOBT EME Pagy 2 AUTODESK UNIVERSITY 2016 #AU2015 Q\ AUTODESK.
Slide 21: Fusion for Prototyping
Fusion 360 for Prototyping Cloud Based Advanced Design Kinematic Simulation Finite Element Analysis CAM Simulation
Slide 22: Reference Art
Reference Art Good reference = Easier modeling Verified badge “size”
Slide 23: Taking Measurements
Taking Measurements Accuracy counts, Get calipers! 5:05 PM 3:45 PM
Slide 24: The Design Process
The Design Process Q\ AUTODESK.
Slide 25: Autodesk University 2016
AUTODESK UNIVERSITY 2016 Q\ AUTODESK.
Slide 26: Evaluating the Prototype
Evaluating the Prototype Q\ AUTODESK.
Slide 27: Initial Prototypes
Initial Prototypes AUTODESK UNIVERSITY 2016 Q\ AUTODESK.
Slide 28: Prototype Evaluation
Prototype Evaluation Too fragile Didn’t hold enough cards No pen holder Needed support material
Slide 29: Modifying the CAD Model
Modifying the CAD Model Q\ AUTODESK.
Slide 30: Fusion Demo
¥ Autodesk Fusion 360 <« A AU 2016 Prototypes 249 DAU Card Holder Revoos AU Card Holder Rev005 4 ¢ ~ BAU Badge ® Card_Holder_Proto_02 ® Card_Holder_Proto_03 WHR Y AUTODESK UNIVERSITY 2016 People and Hob G se ae Pcs % [Pci x| 9 2 %| DV wvears.voosvs x | % A BooGa& GPG bKH WH =e os TL sxereus CREATE —
Slide 31: Revised Prototypes
Revised Prototypes 5:00 PM 3:45 PM
Slide 32: More Prototype Revision
More Prototype Revision AUTODESK UNIVERSITY 2016 A AUTODESK.
Slide 33: Printing the Parts (Consumer Printers)
Printing the Parts The Printers (Consumer) Craftunique MakerBot Craftbot Plus Replicator 5th Generation & Replicator +
Slide 34: Printing the Parts (Commercial Printers)
Printing the Parts The Printers (Commercial) Fusion 3 Design Stacker 3D F306 Stacker
Slide 35: Exporting STL Files
Exporting STL Files 5:00 PM 3D Printing Environment 3:45 PM
Slide 36: Have you ever used a 3D printing Service?
Have you ever used a 3D printing Service?
Slide 37: Printing the Parts: Slicing Software
Printing the Parts Slicing Software Simplify 3D MakerBot Print
Slide 38: Redesign
Redesign AUTODESK UNIVERSITY 2016 Q\ AUTODESK.
Slide 39: Fit Testing
Fit Testing Q\ AUTODESK. AUTODESK UNIVERSITY 2016
Slide 40: Final Assembly
Final Assembly 5:00 PM 3:45 PM
Slide 41: Stop the Printers!!!
STOP THE PRINTERS!!!
Slide 42: Notice a problem in the design?
Notice a problem in the design?
Slide 43: Autodesk University 2016
AUTODESK UNIVERSITY 2016 A AUTODESK.
Slide 44: Recap
Recap Talked about prototyping Compared design for Manufacture vs. 3D printing Show object creation in Fusion 360 Explained the timeline for part modification Discussed export for 3D printing
Slide 45: Thank You
Thank You Thank you for your time. Steven Schain – Post Production Supervisor / M & E Content Developer Jerry Berns - Manufacturing Content Manager 4D Technologies | CADLearning www.cadlearning.com sschain@cadlearning.com
Slide 46: How did we do?
How did we do? Your class feedback is critical. Fill out a class survey now. Use the AU mobile app or fill out a class survey online. Give feedback after each session. AU speakers will get feedback in real-time. Your feedback results in better classes and a better AU experience.
Slide 47: Booth number - 2804
\CADLearning: design your future ~ > is eNCOG? Booth number - 2804 Qrecrrcrnes | cam ecnng ‘Confidential Information mo ceanyontie
Slide 48: Questions
Questions 5:40 PM 3:45 PM AUTODESK UNIVERSITY 2016 Q\ AUTODESK.
Slide 49: Get your Card Holder Now!
Get your Card Holder Now! AUTODESK UNIVERSITY 2016 Q\ AUTODESK.
Slide 50: 6:45 PM 3:45 PM
6:45 PM 3:45 PM Autodesk is a registered trademark of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerin