34 slides from Mitcon Consultancy & Engineering Services's conference presentation, 2012
Slide 1: S C. Natu, Sr. Vice President (Power Division)
S C. Natu Sr. Vice President (Power Division) MITCON Consultancy & Engineering Services Ltd.
Slide 2: All India potential, 7000 MW (650 sugar mills)
All India potential, 7000 MW (650 sugar mills) Achievements as of September 30, 2012, 2250 MW (200 projects) Under construction, 750 MW (50 projects) Total, 3000 MW (250 projects), 43% penetration Private sector leading in States like UP, Tamil Nadu, Karnataka & Andhra Pradesh
Slide 3: Co-operatives leading in Maharashtra & Tamil Nadu
Co-operatives leading in Maharashtra & Tamil Nadu Own investment & BOOT models established Conducive CERC / SERC orders, CDM, REC & power trade, the key drivers Results of promotional measures, mainly by MNRE
Slide 4: Conventional Rankine cycle technology
Conventional rankine cycle technology Own / saved bagasse, biomass & coal used as primary fuels, during season & off season of the sugar mills Travel grate type boilers designed for multi-fuel operations High pressure / temperature steam generated and expanded through back pressure or double
Slide 5: Steam use and power generation during season
Medium pressure steam at 8 kg/cm2 pressure used for HP heater & process requirements Back pressure steam at 1.5 kg/cm2 pressure used for process requirements & de-aerator Balance steam condensed through the condenser Power generated during season used for cogen plant auxiliaries, sugar / by-
Slide 6: Steam ratios, fuel ratios and PLF
Power generated during off season used for cogen plant auxiliaries, by-products, colony & balance exported to grid Steam to fuel ratios range from 2.4 kg/kg to 2.65 kg/kg Steam to power ratios range from 5.2 – 5.6 kg/kw during season & 3.6 – 4.0 kg/kw during off season PLF, 55 – 60% during s
Slide 7: Boiler efficiencies, heat rates and capex
Boiler efficiencies, 68-72% on bagasse & 80% on coal TG efficiency of 90% Station heat rates, 3600 – 3800 kcal/kwh Capex, Rs. 5.25 crore / MW for cogen power plant & Rs. 1.0 – 1.5 crore / MW for concurrent sugar factory modernization O&M, 3-5%
Slide 8: Main packages
Main packages Boiler & auxiliaries Turbine, generator & auxiliaries Cooling tower or ACC Fuel & ash handling Electrical distribution / evacuation Water treatment plant Civil works
Slide 9: Main packages (contd.)
Main packages (contd.) Plant DCS EOT crane AC & ventilation system Air compressor DG set Interface HP / MP / LP steam, cooling water, DM water & compressed air piping Fire fighting
Slide 10: Heat balance diagram (in season)
110 828 105 826.3 97 540 96.51 535 BOILER TO GSC & SJAE 0.49 TPH 20 MW 18.65 MW 36.60 TPH 100 TPH BAGASSE 110 Kg/Cm2 STEAM 25 748 TURBINE GEN. 540°C 11.64 359 B B BLOW DOWN 150 226 1 TPH 0.1 580 0.19 TPH 1.26 TPH 98 220 704.5 2.5 659 7.45 8 8 704.5 J 40 I 9.7 249 8 700.5 15.51 249 61.92 150 6 180 M.
Slide 11: Heat balance diagram (off season)
110 828 105 826.3 82 540 81.59 535 BOILER TO GSC & SJAE 0.41 TPH 20 MW 30.94 TPH 100 TPH 20 MW BAGASSE 110 Kg/Cm2 STEAM 25 748 TURBINE GEN. 540°C 9.84 359 B B BLOW DOWN 150 226 0.8 TPH 0.14 580 0.11 TPH 82.8 220 2.5 659 8 704.5 8 704.5 52.21 54 J 8 700.5 0.28 TPH 5.63 150 8.2 249 13.92 249 I 6 180 M
Slide 12: Extra high pressure boilers and TG sets commercialized
Extra high pressure boiler (87 kg/cm2 pressure & 110 kg/cm2 pressure), commercialized Matching back pressure, single / double extraction cum condensing type TG sets, commercialized Air cooled condensers and RO type water treatment plants for overcoming water quality and availability issues, co
Slide 13: Plant DCS, VFDs and other technologies commercialized
Plant DCS, VFDs, ACVFD drives, grid synchronization, etc. technologies, commercialized Extended off season by utilization of cane trash & other biomass materials, getting progressively commercialized Equipment, technology & services available indigenously
Slide 14: All India potential, 18000 MW from agro waste
All India potential, 18000 MW from agro waste materials (excluding sugar mills) Potential will explode with energy plantation on waste lands for power generation Achievements as of September 30, 2012, 1250 MW (160 projects) & under construction, 250 MW (20 projects), only 8% penetration Cond
Slide 15: Biomass power: Rankine cycle similar to bagasse cogen
Conventional rankine cycle technology, similar to bagasse cogen Extra high pressure boiler (67 kg/cm2 pressure & 87 kg/cm2 pressure), commercialized Variety of biomass materials established, although fuel linkage difficult Equipment, technology & services available indigenously Independent
Slide 16: Policy and fiscal support needed
Continuation of MNRE / MoF fiscal & financial support Rationalization of tariffs, other provisions of ERC orders & adequate hikes due to rise in capital & operating costs Consideration capex for essential sugar mill modernization for tariff determination Demonstration & commercialization of
Slide 17: Services offered
Engineering / consultancy services Technology transfer & equipment / EPC supply O&M contracts Financing, equity & debt Capacity building Information dissemination
Slide 18: MITCON company profile
Consultancy / engineering company, established in 1982 Central / State Government stakeholders, 59.5% of shares & Private shareholders, 40.5% shares Profit making & IS/ISO 9001:2008 certified company Sugar & Power, infrastructure, energy & carbon, environment, agri business, finance & market
Slide 19: Vision
Vision To become a ‘One Stop’ service provider for decentralized Power Projects on any fuel, from concept to successful commissioning & establish at the National & International Levels MITCON Consultancy & Engineering Services Ltd.
Slide 20: Services (Sugar, Power & Ethanol Projects)
Services (Sugar, Power & Ethanol Projects) Pre-investment (Feasibility study, fuel / biomass / cane survey, bankable DPR, loan syndication, lender engineering, approval services, MNRE capital grant & excise duty exemption certificates, project developer interface services, etc. ) Pre-contract En
Slide 21: Post-contract Engineering / Project Management
Post-contract Engineering / Project Management (Kick start meetings with vendors / EPC contractors, PERT / CPM networks, inspection / expediting, vendor drawling services and approvals, site supervision, monitoring of erection / commissioning, plant stabilization & plant MIS development) Post-co
Slide 22: Macro Assignments & Training
Macro Assignments & Training ◦ Macro and Policy Studies for biomass, bagasse, natural gas, fossil fuel based industrial captive / cogen power for sugar, distillery & ethanol sectors ◦ Organized number of regional / national / international business meets, interaction meets, workshops, seminars, tr
Slide 23: Experience
Experience National & International experience of two decades, private, public sector & co-operative sector clients Micro level services to over 200 sugar factories, several biomass & fossil fuel based industrial cogen / captive power projects & distilleries / ethanol plants A dedicated team o
Slide 24: Experience (contd.)
Experience (contd.) Program partner & lead program partner of MNRE, Govt. of India Macro level assignments and promotional work with IREDA, Winrock International India, USAID, UNDP, financial institutions & banks International exposure & events participation Founder member of World Alliance
Slide 25: International clients
International Pure Diet Mocambique Limitada, Mozambique Sugar Corporation of Uganda Ltd., Uganda Alliance Tire Co. Ltd., Israel Delta Energy Inc, UK Sindicatum Carbon Capital, Singapore Charter Oak Energy, Renova Engineering PC & Nitash Inc, USA NUCON Energy Corporation, USA Ratnal
Slide 26: Coverage: sectoral and geographic
Coverage Sectoral Geographic Power Maharashtra Biomass Tamil Nadu Sugar Bihar Chemical UP / Uttarakhand Steel Karnataka Ethanol Andhra Pradesh Paper Goa Rice Mills Gujarat Infrastructure Madhya Pradesh Waste Heat Recovery Punjab Rajasthan MITCON Consultancy
Slide 27: Coverage: services, fuel types, size range
Coverage Services Fuel Types (End of Pipe, Concept to Commissioning) Pre-investment Biomass Engineering Bagasse Project Management Coal Macro Assignments Natural gas Events / Training Waste heat recovery Size Range 1 MW to 600 MW MITCON Consultancy & Engineering Services Ltd.
Slide 28: Micro Level
Micro Level Establishment in private, public, co-operative & other sectors, across India at the national level Fuel assessment / DPRs / TEV studies / appraisals / loan syndication / lender engineering for public, private & co-operative sector clients & banks / FIs Owner Engineering / Consultan
Slide 29: Micro Level (contd.)
Micro Level (contd.) EPC consultancy services for TANGEDCO / Govt. of TN, 12 cogen power plants along with concurrent sugar factory modernization projects (installed capacity 183 MW), in advance stages of construction & expected to commission in Sept – Dec, 2012) EPC consultancy services for HPC
Slide 30: Micro Level (contd.)
Micro Level (contd.) Consultant to Urjankur Trust for Shri Datta SSKL & Shri Tatyasaheb Kore Warana SSKL, DPR preparation & EPC consultancy for concurrent sugar factory modernization projects Appointment as LIE by PNB, 2X600 MW imported coal based power plant of ITPCL at Cuddalore, Tamil Nadu
Slide 31: Micro Level (contd.)
Micro Level (contd.) Engineering services for first 67 Kg/cm2 pressure bagasse cogen power plant (Mula SSKL, 2006), first 87 Kg/cm2 pressure (YM Krishna SSKL, 2010) & first 110 Kg/cm2 pressure (Shankar SSKL, 2011) in Maharashtra Engineering services for biomass, bagasse, coal based power plants,
Slide 32: Macro Level
Macro Level All India Bagasse Cogen Study for IREDA, New Delhi Program Partner & Lead Program Partner of MNRE Member Secretary, Cogen India & Vice Chairman, WADE Cane Cogen Handbook of USAID / WII (Partner) Assessment, Strategy & Action Plan for Non Sugar Cogen Market Development Initiativ
Slide 33: S. C. Natu contact details
S. C. Natu Sr. Vice President (Power Division) MITCON Consultancy & Engineering Services Ltd. 1st Floor, Kubera Chambers Shivajinagar, Pune - 411 005 Tel : (020) 25534322 / 3309, 66289136 (D), 09822684102 Fax : (020) 25533206 E-mail : sunil.natu@mitconindia.com MITCON Consultancy & Engineering Servi
Slide 34: Thank You
Thank You >a