Kalyani Steels Ltd · NSE:KSL
Kalyani Steels — Investor Presentation (2015)
35 slides from Kalyani Steels's investor presentation, 2015
Slide 1: Kalyani – Driving Innovation
fF. ww KALYANI DRIVING INNOVATION
Slide 2: The Group
THE GROUP
Slide 3: Kalyani Group Introduction
KALYANI GROUP INTRODUCTION Established in mid 1960s, we are an Indian multi-national with advanced technology, engineering & manufacturing capability across critical sectors such as Engineering Steel, Automotive, Industrial, Renewable Energy, Urban Infrastructure and Specialty Chemicals. As a Group,
Slide 4: Kalyani Group Companies
World’s largest forging unit - Automotive, Defence, Railways, Energy, Bharat Forge Ltd Marine. Bharat Forge Kilsta Bharat Forge CDP Europe based forging units - Heavy Trucks, Tool & Die, Industrial Machinery BF Aluminiumtechnik KALYANI GROUP Kalyani Steels Low & Medium Alloy Steels (through Blast Fu
Slide 5: Kalyani Group Highlights
Largest Forging Company Largest Exporter of Forgings in the world From India Today, Kalyani Group is the market leader in all respective business segments KALYANI GROUP Leading Engineering Steel Leader in Axle Aggregates HIGHLIGHTS manufacturer in India in India JV with Meritor JV with Maxion Wheels
Slide 6: Kalyani Centre for Technology and Innovation (KCTI)
Kalyani Centre for Technology and Innovation (KCTI) RESEARCH & DEVELOPMENT Established in Pune with an investment of USD 14 Million. Recognized by Department of Scientific & Industrial Research (DSIR), Government of India. KALYANI GROUP KCTI augments group’s employee knowledge and skills through thr
Slide 7: International Presence
INTERNATIONAL PRESENCE KALYANI GROUP USA GERMANY INDIA Upcoming Manufacturing Automotive Components Engineering Steel facility for Auto Components Aluminium Forgings Automotive Components Industrial Equipment Energy Wind Energy Infrastructure Chemicals SWEDEN Automotive Components 7
Slide 8: Our Core Objective
Our Core Objective is to be committed to listening and responding to the needs of our customers, associates and business partners, CORE OBJECTIVE KALYANI GROUP and honoring their individual value. To be committed to an entrepreneurial spirit that fuels the growth of our companies and increases share
Slide 9: Kalyani Steels
KALYANI STEELS
Slide 10: Kalyani Steels Introduction
KALYANI STEELS INTRODUCTION Kalyani Steels was established in 1973 as a part of Kalyani Group. Today, we are a prominent Indian manufacturer of Forging and Engineering quality carbon & alloy steels using the Blast Furnace route, with a sharp focus on Quality and a strong R&D backup. With four decade
Slide 11: Applications
APPLICATIONS
Slide 12: Applications in Industry Segments
INDUSTRY SEGMENTS AUTOMOTIVE FORGINGS CONSTRUCTION EQUIPMENT APPLICATIONS BEARINGS SEAMLESS TUBES ALUMINIUM SMELTING 12
Slide 13: Automotive Applications
STEEL BARS FORGING MACHINING APPLICATIONS AUTOMOTIVE A preferred supplier of Forging Quality steel for a variety of Automotive Applications – crankshaft, camshaft, connecting rods, gears, transmission shafts, axle beams, steering knuckles and so on. Our steel finds use in Commercial Vehicles, Passen
Slide 14: Automotive: Engine
We manufacture a range of grades for Crankshaft, Camshaft, Connecting Rods, Piston Pins, Diesel Injection Rails and other critical components of automotive engines. – Improved Toughness – fine grain material (6+) AUTOMOTIVE : ENGINE APPLICATIONS – Improved Fatigue – clean steel – Consistent hardenin
Slide 15: Automotive: Transmission
Our case hardening and micro-alloyed grades find usage in Gears, Input Shaft, Output Shaft and other transmission components. AUTOMOTIVE : TRANSMMISSION – Improved Toughness – fine grain material (6+) – Improved Bending Fatigue - reduced internal APPLICATIONS oxidation (controlled Si Levels, optimiz
Slide 16: Automotive: Axle Parts
AUTOMOTIVE : AXLE PARTS APPLICATIONS Our steel bears the load in the Axles Beams and Shafts of Light, Medium and Heavy Commercial Vehicles, as well as that of Farm and Construction Equipment Grades SAE1045M, 709M40, SAES322, 40Cr4C, 41CrS4, S58C, SS4510/HMnTi, 30MnVS6+Ti, EN15A, SAE1041, SAE1541 16
Slide 17: Bearings
Our steels that go into Bearings have high stability to withstand fatigue, distortion, speed and temperature We produce Case Carburizing, Through Hardening and Hub Bearing grades – Improved Toughness : Fine Grain Material (6+) – Improved Fatigue – clean steel (low O2, Ti, other APPLICATIONS tramp el
Slide 18: Seamless Tubes
SEAMLESS TUBES APPLICATIONS We are a leading producer of round casts for supply to manufacturers of seamless tubes. These are for usage in Oil & Gas industries and High Pressure Critical Boilers. Our plant is approved by Indian Boiler Regulation as – Well-known steel maker for supply of boiler grade
Slide 19: Aluminium Smelting
We offer Low Electrical Resistivity (LER) steel, developed specifically for primary aluminium industry to reduce level of electrical resistance within the steel during the electrolysis process of aluminium smelting. ALUMINIUM SMELTING LER Steel was developed after extensive tests with large numbers
Slide 20: Product Range
PRODUCT RANGE
Slide 21: Grade Families
AISI / SAE DIN B.S. JIS 1010 CK10 EN2A S10C 1015 CK15 EN32B S15C 1025 CK25 EN3B S25C Carbon Steel 1035 CK35 EN8, EN8A S35C 1045 CK45 EN43B S45C 1055 CK55 EN9 S55C 1065 CK65 EN43D S58C GRADE FAMILIES PRODUCT RANGE 1541 28Mn6 EN15 SMn420H Carbon – Manganese - 40Mn4 - SMn433H 1137, 1141 - EN15AM SMn433
Slide 22: Application & Size Range
Carbon, High Carbon, C-Mn, C-Mn-Si, C-Mn-Cr, Cr, Cr-Mn, Cr-Mo, Forging Quality Cr-Mo-B, Cr-V, Cr-W, Mn, Mn-N2, Mo, Ni-Cr, Ni-Cr-Mo, Micro Alloyed Categories ASTM-A213-T11/T12, SA210Gr.A1/C, SA192, SA106Gr.C, SAE1010, SAE4042, MSL- For Seamless Tube I/IA/II/IV/7/8, BS3059, Gr440, SAE1537(V) APPLICATI
Slide 23: Value Added Products
Soft Annealed ANNEALING Isothermal Black Bars Spheroidized Annealed Bright Bars VALUE ADDED PRODUCTS PRODUCT RANGE HOT ROLLED BARS As Rolled PEELING Bright Bars Heat Treated Bright Bars Hard & Temper HEAT Air TREATMENT Quench & Heat Treated Water Temper Black Bars Oil Post Rolling Value Addition Fin
Slide 24: Steelmaking
STEELMAKING
Slide 25: Quality Policy
QUALITY ASPECTS STEELMAKING QUALITY POLICY We are committed to improve Manufacturing Process & Products on continual basis through effective Quality Management Systems for achieving Customer Satisfaction 25
Slide 26: Quality Aspects
Phosphorus ≤ 0.015% Sulphur ≤ 0.010 % in Seamless Tube & CHQ grades Inclusion Level - Heavy Thin Oxides 0.5 1.5 QUALITY ASPECTS Aluminates Nil Nil Silicates Nil 0.5 STEELMAKING Oxygen Level - Case Carburizing Grades 15 ppm max Through Hardening Grades 15 ppm max Ball Bearing Grades 10 ppm max Hydrog
Slide 27: Manufacturing Facilities
Mini Blast Furnace - 3 Nos (250m3x2 + 350m3x1) Manufacturing Facilities Energy Optimizing Furnace - 50 MT Ladle Furnace - 50 MT x 2 Vacuum Degassing Unit - 50 MT x 2 Bloom Caster - Three Stands Billet Caster - Three Stands STEELMAKING Blooming Mill - Reversible Type FACILITIES H.V. Mill - Six Stands
Slide 28: Steelmaking Facilities: Inspection Lines
Automatic UST (Phase Array) Inspection Line (20 - 130 mm round & 45 – 130 RCS) Equipment Type Ultrasonic Testing Machine (Phase Array) Make Olympus NDT , Canada Round bars – 15 mm to 130mmØ & 45 – 130 mm RCS Size Length - 2.5 meters and more Test Frequency 5 MHz Each element size - 0.6 to 0.8mm, Pro
Slide 29: Process 1/2: Iron Making and Waste Recycling
Coke Iron Ore Sinter Fluxes Ore Fines / Sludge / Mill Scale INPUT Pre heated Air STEELMAKING P R O C E S S 1/2 WASTE RECYCLING Stove Blast Furnace Blast Furnace Gas IRON MAKING Captive Power Plant Hot Metal Slag & Billet re-heating Cement Plant To Steel Making 29
Slide 30: Process 2/2: Steel Making and Bar Rolling
From Iron Making Air Separation Plant INPUT Hot Metal Mill Return Oxygen Ferro Alloys Fluxes Argon/ Nitrogen STEELMAKING P R O C E S S 2/2 EOF BAR ROLLING Bloom & billet Reheating STEEL MAKING Ladle Refining Roughing & Rolling Mill Vacuum Degassing Continuous casting UST / Surface Inspection Bloom &
Slide 31: Certifications
CERTIFICATIONS STEELMAKING ISO 9001 : 2000 ISO 14001 : 2004 ISO/TS 16949 : 2009 OHSAS 18001 : 2007 31
Slide 32: Why Kalyani
WHY KALYANI
Slide 33: Why Kalyani Steels? Because customers agree we are good
Why Kalyani Steels ? Because our customers agree we are good at WHY KALYANI STEELS what we do Four decades of experience in Forging and Engineering Quality Steels. Approved by Major International OEMs and Tier-1 ancillaries. Global Reach through Bharat Forge (group company). Specialized in S
Slide 34: Why Kalyani Steels? Because we can do a lot more for you
Why Kalyani Steels ? Because we can do a lot more for you WHY KALYANI STEELS Can produce Reliable and Consistent quality of clean steel — Produced from Iron Ore through Blast Furnace route. — Low gas elements, Low tramp elements = Superior Steel. — Advanced Testing Facilities Can develop Tailor-
Slide 35: Our Philosophy
PHILOSOPHY “ To use our specialized skills and innovative technology to contribute to the welfare of the society. It is our intention to grow along with our employees and to aid and encourage them to participate in our Goals in order that they realize their full potential. Our prosperity is linked t