Alfa Laval Ab · OMXSTO:ALFA
Alfa Laval Ab — Technical Presentation (April 2022)
39 slides from Alfa Laval Ab's technical presentation, Apr 28, 2022
Slide 1: Enhance sustainability and profitability in your palm oil mills
Enhance sustainability and profitability in your palm oil mills with Alfa Laval’s oil recovery module and multiscrubber technologies 28 April 2022 10/05/2022 | © Alfa Laval 1 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 2: Webinar topics
• Segregating CPO stream in palm oil mill process for better food safety and profitability • Improve sustainability in palm oil mills by reducing Particulate Matter (PM) in flue gas 10/05/2022 | © Alfa Laval 2 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 3: Our speakers
Our speakers Ong Toon Wei is Alfa Laval’s Regional Sales Manager - Food & Water (South East Asia). He graduated from University of Technology, Malaysia in Chemical Engineering and he also holds an MBA from University of Strathclyde. He has been with Alfa Laval for 13 years, and he is an expert in pa
Slide 4: Segregating CPO stream in palm oil mill process for better food safety and profitability
Segregating CPO stream in palm oil mill process for better food safety and profitability Ong Toon Wei Regional Sales Manager 10/05/2022 | © Alfa Laval 4 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 5: Millers play a vital role in maintaining food safety of palm oil
Do you know that millers are playing a vital role in maintaining the food safety of palm oil? 10/05/2022 | © Alfa Laval 5 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 6: What multiple streams are we dealing with?
What multiple streams are we dealing with? Quality Crude CPO Sterilizer EFB Fibre oil POME condensate oil liquor oil (hexane recovery) sludge oil FFA (%) 2 ~ 3% max 18 ~ 30 14 ~ 22 ~31 40~80 DOBI 2.8 min 0.9 ~ 1.1 1.0 ~ 1.7 N.A. very low Chloride (ppm) < 8 ppm 42 ~ 54 20 ~ 42 N.A. N.A. Phosphorus (p
Slide 7: SC + EFB Liquor as dilution in oil room affecting CPO quality
SC + EFB Liquor as dilution in oil room affecting CPO quality SC +EFB Liquor as dilution in oil room*: • Both total chlorine (TC) and 3MCPD increase by ~30%. • FFA% increased by 7% • Peroxide Value increased by 25% • DOBI decrease by 8% • Phosphorus content increased by 42% Conclusion: SC and EFB Li
Slide 8: All low-quality streams shall be segregated from CPO production
All low-quality streams shall be segregated from CPO production to maintain the highest CPO quality 10/05/2022 | © Alfa Laval 8 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 9: The concerns of palm oil millers
The concerns of palm oil millers • Higher CAPEX and OPEX • Lower Oil Extraction Rate (OER) • Increased POME due to freshwater dilution • Limitation of technical oil sales 10/05/2022 | © Alfa Laval 9 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 10: Alfa Laval's solutions to the industry
Alfa Laval’s solutions to the industry Edible Oil Stream Main CPO Stream D3PRO Undiluted Oil CPO Washing Premium Edible CPO from Press (Oil Room) Room (Food Application) Segregation Technical Oil Stream EFB Pressed Liquor Sterilizer Condensate Technical Oil POME ALFORM Oil Recovery Station (Non-Food
Slide 11: Edible oil stream: D3PRO undiluted oil room
Edible oil stream: D3PRO undiluted oil room − Most environmentally friendly oil room solution • No added fresh water as dilution • OER Improvement up to 0.1% • Improved oil quality with short holding time (i.e., reduced oxidation) • Lower total cost of ownership 10/05/2022 | © Alfa Laval 11 | www.al
Slide 12: Edible oil stream: CPO washing
Edible oil stream: CPO washing − Mitigation of 3-MCPDE with chlorides washing Guarantee (on average basis) : • If chlorine in CPO is <10ppm, the guaranteed chlorine level in washed CPO is <2 ppm • If chlorine in CPO is >10ppm, the total chlorine reduction is more than 80% 10/05/2022 | © Alfa Laval 1
Slide 13: Technical oil stream: Recovery with ALFORM
Technical oil stream: Recovery with Alfa Laval Final Oil Recovery Module (ALFORM) Alfa Laval Technical Oil Recovery Module Technical palm oil storage Sterilizer Condensate (ALFORM) EFB Liquor Sludge Pit Decanter Sludge Hydro-cyclone Wastewater 10/05/2022 | © Alfa Laval 13 | www.alfalaval.com Classif
Slide 14: ALFORM as technical oil recovery module
Technical oil stream: ALFORM as technical oil recovery module Enable oil loss reduction of 0.35%- 0.48%, OER % improvement up to 0.3% Alfa Laval Oil Recovery Module (ALFORM) Skid Acid (optional) High Speed Separator SX710 Emulsion Retention PLUS Skimmed Oil Vacuum Dryer Screen Breaker Tank (Optional
Slide 15: Key benefits of Alfa Laval Oil Recovery Module (ALFORM)
Key benefits of Alfa Laval Oil Recovery Module (ALFORM) • Simple and efficient recovery (additional 0.3% OER) • Containerized module – plug and play, ready for outdoor installation • Smaller footprint • Act as final oil gatekeeper • Guaranteed result 10/05/2022 | © Alfa Laval 15 | www.alfalaval.com
Slide 16: Addressing palm oil millers' concerns
Addressing palm oil millers’ concerns ❖ Higher OER % yield payback up to < 2 years ❖ Higher CAPEX and OPEX ❖ High OER% is expected up to 0.4% ❖ Lower Oil Extraction Rate (OER) (with D3PRO + ALFORM). ❖ Increased POME due to freshwater dilution ❖ No freshwater dilution -> no added POME ❖ Limitation of
Slide 17: Addressing palm oil millers' concerns
Addressing palm oil millers’ concerns ❖ Higher OER % yield payback up to < 2 years ❖ Higher CAPEX and OPEX ❖ High OER% is expected up to 0.4% ❖ Lower Oil Extraction Rate (OER) (with D3PRO + ALFORM). ❖ Increased POME due to freshwater dilution ❖ No freshwater dilution -> no added POME ❖ Limitation of
Slide 18: Addressing palm oil millers' concerns
Addressing palm oil millers’ concerns ❖ Higher OER % yield payback up to < 2 years ❖ Higher CAPEX and OPEX ❖ High OER% is expected up to 0.4% ❖ Lower Oil Extraction Rate (OER) (with D3PRO + ALFORM). ❖ Increased POME due to freshwater dilution ❖ No freshwater dilution -> no added POME ❖ Limitation of
Slide 19: Summary
Summary • Segregation of oil stream is a MUST in Palm Oil Mill • Edible and Technical Oil can be processed separately with Alfa Laval D3PRO Undiluted System and ALFORM Oil Recovery Module • Palm oil millers can sleep in peace enjoying better profitability 10/05/2022 | © Alfa Laval 19 | www.alfalaval
Slide 20: Reducing particulate matter emissions in palm oil mills with MultiScrubber PM
Reducing particulate matter (PM) emissions in palm oil mills with Alfa Laval MultiScrubber PM Ir. Sellam Hmadouch Product Expert – Exhaust Gas Cleaning 10/05/2022 | © Alfa Laval 20 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 21: Industry challenges in the palm oil industry
Industry challenges in the palm oil industry • Yield of palm oil and biofuel • Sustainability − Waste and effluent − Emissions • Maintaining profitability • Malaysian Department of Environment - Environmental Quality: Clear Air Regulation (CAR) 2014 - PM emissions limit 150 mg/Nm3 - POM compliance d
Slide 22: Reducing particulate matter from POM emissions
Reducing particulate matter from POM emissions − Reducing particulate matter from POM emissions Wet scrubber system integrated Main PM emissions reduction after mill boiler system technologies available to POMs 1. Wet scrubber systems 2. Electrostatic precipitators (ESP) 3. Bag filters 4. Vortex tub
Slide 23: 1. Wet scrubber systems
1. Wet scrubber systems − Reducing particulate matter from POM emissions Clean gas outlet Flue gas sprayed with water to capture PM, which is separated from the water enabling water reuse • Up to 99% removal of PM • Requires high grade material Demister/ mist eliminator • Very simple and stable syst
Slide 24: 2. Electrostatic precipitators (ESP)
2. Electrostatic precipitators (ESP) − Reducing particulate matter from POM emissions Particles are separated from flue gas stream by very high voltage and collect on plates, which are periodically cleaned • Sensitive to fluctuation of PM concentration • Relatively large footprint • High capital cos
Slide 25: 3. Bag filters
3. Bag filters − Reducing particulate matter from POM emissions Particles are captured in filter fabric, which is automatically cleaned at regular intervals • Simple technology • High PM reduction efficiency • Flue gas often needs pre-treatment • Limited gas temperatures • Relatively high pressure d
Slide 26: 4. Vortex tube separator
4. Vortex tube separator − Reducing particulate matter from POM emissions Centrifugal force swirls the gas instream in the tubes, pushing PM to the outside • Ideal for high temperatures, high dust loads • Minimal velocity required for proper operation • Training required for staff to operate and mai
Slide 27: Alfa Laval Multiscrubber PM
Alfa Laval Multiscrubber PM • A complete solution for POM emissions compliance • Based on proven, reliable technologies • Simple to install, operate and maintain • Good for new and existing plants • Helps palm oil mills achieve sustainable operations 10/05/2022 | © Alfa Laval 27 | www.alfalaval.com
Slide 28: Proven solution with Alfa Laval MultiScrubber PM
Proven solution with Alfa Laval MultiScrubber PM • Reductions in PM emissions well Gas out Bypass below 150 mg/Nm3 • Full CAR 2014 compliance • Closed loop system • Minimal effluent • Low-cost investment • Safe and simple to install, operate and maintain with only basic training • Optional deplume a
Slide 29: Some options of Alfa Laval MultiScrubber PM
Some options of Alfa Laval MultiScrubber PM By-pass Boiler Scrubber Chimney Bypass mode Decanter DeSOx DePlume Ensures more uptime De-waters sludge Reduces emissions Reduces or removes on site SOx content visible plume 10/05/2022 | © Alfa Laval 29 | www.alfalaval.com Classified by Alfa Laval as: Bus
Slide 30: Benefits of Alfa Laval MultiScrubber PM
Benefits of Alfa Laval MultiScrubber PM CAR 2014 Minimal Less space Simplicity compliance effluent Up to four times more Easy to install, Closed system, compact than other operate and maintain PM reduction well less wastewater technologies below 150 mg/Nm3 10/05/2022 | © Alfa Laval 30 | www.alfalava
Slide 31: Benefits of Alfa Laval MultiScrubber PM (cont.)
Benefits of Alfa Laval MultiScrubber PM (cont.) Economical One-stop shop Local when Global when Up to two times Broad product portfolio you need us it counts more economical SE Asia presence Global expertise, than other technologies and service network financially stable 10/05/2022 | © Alfa Laval 31
Slide 32: Reference case: biomass boiler
Reference case: 45 t/h biomass boiler − Alfa Laval MultiScrubber PM 2.6 m diameter PM at outlet Water consumption Power consumption 8.5 m high < 150 mg/Nm 3 1-7 m /h 3 40 kWh Material Cr High-grade stainless steel 10/05/2022 | © Alfa Laval 32 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 33: Scrubber production of Alfa Laval MultiScrubber PM
Scrubber production of Alfa Laval MultiScrubber PM • Manufactured at our own dedicated scrubber production facility • Quality production − Onsite laboratory ensures steel & weld quality for corrosion-resistant scrubber − Inhouse welding school • Short lead times due to well- established supply chain
Slide 34: Scrubber production facility in Alfa Laval
Scrubber production facility in Alfa Laval Dedicated scrubber In-house welding school Alfa AlfaLaval Lavalquality qualitycontrol control production facility 10/05/2022 | © Alfa Laval 34 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 35: Global knowledge centre in Netherlands and R&D in Denmark
Global knowledge centre in Netherlands and R&D in Denmark Alfa Laval Test & Training Centre • R&D • Full-sized scrubber available • Demos and trials upon request Global scrubber development centre in the Netherlands Alfa Laval Test & Training Centre in Aalborg, Denmark 10/05/2022 | © Alfa Laval 35 |
Slide 36: Why Alfa Laval?
Why Alfa Laval? • World leader in separation, heat transfer and fluid handling • Trustworthy, financially stable partner • Global expertise, local presence • Reducing PM emissions to well below 150 mg/Nm3 • > 600 scrubber installations worldwide • Commitment to sustainability 10/05/2022 | © Alfa Lav
Slide 37: Summary of the key benefits of Alfa Laval Multiscrubber PM
Summary of the key benefits of Alfa Laval Multiscrubber PM • Proven and reliable • Economical • Easy to operate and maintain • Cleaner air – good for people, good for your business, good for our planet 10/05/2022 | © Alfa Laval 37 | www.alfalaval.com Classified by Alfa Laval as: Business
Slide 38: MultiScrubber's video and brochures on our website
MultiScrubber’s video and brochures on our website! • You can find Multiscrubber’s video and brochures on our website at www.alfalaval.com • Search for at the search bar ‘MultiScrubber PM’ https://www.alfalaval.com/products/process-solutions/scrubber-solutions/exhaust-gas-cleaning/multiscrubber-pm/
Slide 39: Summary: segregating CPO stream and reducing PM emissions
• Segregating CPO stream is a must in palm oil mill process to improve food safety and profitability • Improve sustainability in palm oil mills by reducing Particulate Matter (PM) in flue gas 10/05/2022 | © Alfa Laval 39 | www.alfalaval.com Classified by Alfa Laval as: Business