Autodesk, Inc. · NASDAQ:ADSK

Autodesk — Technical Presentation (2016)

87 slides from Autodesk's technical presentation, 2016

1. Slide 1: Hands-on Training: Advanced Fiber Placement and Tape Laying

   Hands-on Training: Advanced Fiber Placement and Tape Laying Matt Thorn Product Release Manager © 2016 Autodesk Join the conversation #AU2016

2. Slide 2: Class summary

   Class summary This hands-on course will follow the entire manufacturing process of composite and carbon fiber parts using automated fiber placement and tape laying. © 2016 Autodesk

3. Slide 3: Key learning objectives

   Key learning objectives At the end of this class, you will be able to:  Learn how to import composite designs  Learn how to create manufacturing strategies  Learn how to analyze material defects  Learn how to create Fiber Paths © 2016 Autodesk

4. Slide 4: Introduction to Composite Manufacturing

   Introduction to Composite Manufacturing © 2016 Autodesk

5. Slide 5: What Are Composites?

   What Are Composites? Composite: Material with two or more constituents Matrix with significantly different properties. In the scope of this discussion, our “constituents” are Fibers and a polymer Matrix + Fibers © 2016 Autodesk

6. Slide 6: What Are Composites?

   What Are Composites? Fiber Composite: Material with two or more constituents + with significantly different properties. Matrix Homogenized material is called a laminate 0 deg. Composed of layers called lamina 45 deg. Since we design lamina, we can narrowly design our 90 deg. Lamina material -45 deg.

7. Slide 7: Why Composites?

   Why Composites?  Favorable strength/weight ratio  Tailor material properties to intended use  Customize compression, extension, torque characteristics  Warp/weft density  Direction of plies (0,-45,+45,90)  Mix materials  Structural elements  Fibers  Bonding matrix  Core  Cost vs. performa

8. Slide 8: Composite workflow

   Composite workflow Design DFP Manufacturing Forming Nesting Cutting Kitting Hand Layup Manufacturing Manufacturing Conceptual simulation Ply design Structural simulation design Inspection Trim Repair Material tracking AFP/ATL Manufacturing AFP/ATL Toolpath simulation Machining creation Adaptive © 20

9. Slide 9: Automated Fiber Placement and Tape Laying

   Automated Fiber Placement and Tape Laying © 2016 Autodesk

10. Slide 10: Process Simulation

    Process Simulation Angle Deviation Material compaction Fiber Angle Gap/Lap Compaction Wrinkling Material wrinkle Course preview detection © 2016 Autodesk

11. Slide 11: Toolpath Generation & Manufacturing Simulation

    Toolpath Generation & Manufacturing Simulation  NC Code  Multiple strategies  ATP  AFP  HLU  Combined or Advanced Strategies  Collision Checking  Accurate process time estimation  Incorporate shop floor knowledge © 2016 Autodesk

12. Slide 12: Importing the Composite Design

    Importing the Composite Design © 2016 Autodesk

13. Slide 13: Importing the Composite Design

    Importing the Composite Design  Double click the Icon to start Inventor 2017 © 2016 Autodesk

14. Slide 14: Importing the Composite Design

    Importing the Composite Design Select the TruPlan Tab © 2016 Autodesk

15. Slide 15: Importing the Composite Design

    Importing the Composite Design Click Open Composites © 2016 Autodesk

16. Slide 16: Importing the Composite Design

    Importing the Composite Design 1. Navigate to C:\Datasets\Lab02 San Polo 3403\MP21673-L and select the MaleCoreTool.xml file 2. Click Open © 2016 Autodesk

17. Slide 17: Importing the Composite Design

    Importing the Composite Design Click the … icon next to Extract.2 © 2016 Autodesk

18. Slide 18: Importing the Composite Design

    Importing the Composite Design 1. Select ToolSurface.stl 2. Click Open © 2016 Autodesk

19. Slide 19: Importing the Composite Design

    Importing the Composite Design Click the … icon next to Extrapol.1 © 2016 Autodesk

20. Slide 20: Importing the Composite Design

    Importing the Composite Design 1. Select OverCoreSurface.stl 2. Click Open © 2016 Autodesk

21. Slide 21: Importing the Composite Design

    Importing the Composite Design Click OK © 2016 Autodesk

22. Slide 22: Manufacturing Preparation

    Manufacturing Preparation © 2016 Autodesk

23. Slide 23: Manufacturing Preparation

    Manufacturing Preparation Expand the Browser by clicking the arrows for each node © 2016 Autodesk

24. Slide 24: Manufacturing Preparation

    Manufacturing Preparation Select Composites Library from the Ribbon © 2016 Autodesk

25. Slide 25: Manufacturing Preparation

    Manufacturing Preparation Verify Material Properties, then Click the Packaging Tab © 2016 Autodesk

26. Slide 26: Manufacturing Preparation

    Manufacturing Preparation Verify Material Packaging, then Click OK © 2016 Autodesk

27. Slide 27: Manufacturing Preparation

    Manufacturing Preparation Click the Geometry.1 node in the browser to highlight it © 2016 Autodesk

28. Slide 28: Manufacturing Preparation

    Manufacturing Preparation Select Point from the Ribbon © 2016 Autodesk

29. Slide 29: Manufacturing Preparation

    Manufacturing Preparation Click between the two features in the surface to create a point © 2016 Autodesk

30. Slide 30: Manufacturing Preparation

    Manufacturing Preparation Click OK © 2016 Autodesk

31. Slide 31: Manufacturing Preparation

    Manufacturing Preparation With the Geometry.1 node in the browser still highlighted, Select Project from the Ribbon © 2016 Autodesk

32. Slide 32: Manufacturing Preparation

    Manufacturing Preparation Click Point.1 in the browser © 2016 Autodesk

33. Slide 33: Manufacturing Preparation

    Manufacturing Preparation Under the Surface Geometry Node in the browser, Select Extrapol.1 © 2016 Autodesk

34. Slide 34: Manufacturing Preparation

    Manufacturing Preparation Click OK © 2016 Autodesk

35. Slide 35: Creating Manufacturing Strategies

    Creating Manufacturing Strategies © 2016 Autodesk

36. Slide 36: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Right Click Ply.6 under the Overcore layup in the browser and select Add Strategy 1 © 2016 Autodesk

37. Slide 37: Creating Manufacturing Strategies

    Creating Manufacturing Strategies The General Tab defines what material 2 properties the strategy will use, defined by the packaging selected. Change Number of tows to 8. Click Mesh. © 2016 Autodesk

38. Slide 38: Creating Manufacturing Strategies

    Creating Manufacturing Strategies The Mesh Tab defines the size of the 2 analysis grid cell. Set Warp and Weft to 0.25in Click Seed. © 2016 Autodesk

39. Slide 39: Creating Manufacturing Strategies

    Creating Manufacturing Strategies The Seed Tab defines starting conditions 2 for the strategy. Click Projection.9 to add this point as the seed point. 1 Click Placement. © 2016 Autodesk

40. Slide 40: Creating Manufacturing Strategies

    Creating Manufacturing Strategies The Placement Tab defines the fiber path generation parameters. Click Tows. © 2016 Autodesk

41. Slide 41: Creating Manufacturing Strategies

    Creating Manufacturing Strategies The tows tab defines how much material overlap is allowed before tows are cut. Click Tape cutting. © 2016 Autodesk

42. Slide 42: Creating Manufacturing Strategies

    Creating Manufacturing Strategies The tape cutting tab defines the tape machine cutting limitations. Click OK to compute the Fiber Path and Surface Mesh for this strategy. © 2016 Autodesk

43. Slide 43: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Right Click Fiber Path.1 and select Visibility to show the graphic. 1 © 2016 Autodesk

44. Slide 44: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Click Surface Mesh.1 to deselect and view. © 2016 Autodesk

45. Slide 45: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Right Click Fiber Path.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

46. Slide 46: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Right Click Surface Mesh.1 and select Visibility to show the graphic. 1 © 2016 Autodesk

47. Slide 47: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Click Fiber Path.1 to deselect and view. © 2016 Autodesk

48. Slide 48: Creating Manufacturing Strategies

    Creating Manufacturing Strategies Right Click Surface Mesh.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

49. Slide 49: Analyzing Material Defects

    Analyzing Material Defects © 2016 Autodesk

50. Slide 50: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Add Analysis. 1 © 2016 Autodesk

51. Slide 51: Analyzing Material Defects

    Analyzing Material Defects Set Analysis type to Gap. Minimum gap limit -0.1in Minimum gap warning -0.01in Maximum gap warning 0.01in Maximum gap limit 0.1in Click OK. © 2016 Autodesk

52. Slide 52: Analyzing Material Defects

    Analyzing Material Defects Results © 2016 Autodesk

53. Slide 53: Analyzing Material Defects

    Analyzing Material Defects Right Click Gap Analysis.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

54. Slide 54: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Add Analysis. 1 © 2016 Autodesk

55. Slide 55: Analyzing Material Defects

    Analyzing Material Defects Set Analysis type to Angle. 1 Angle deviation warning 1 deg Angle deviation limit 2 deg Click OK. © 2016 Autodesk

56. Slide 56: Analyzing Material Defects

    Analyzing Material Defects Results © 2016 Autodesk

57. Slide 57: Analyzing Material Defects

    Analyzing Material Defects Right Click Angle Analysis.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

58. Slide 58: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Add Analysis. 1 © 2016 Autodesk

59. Slide 59: Analyzing Material Defects

    Analyzing Material Defects Set Analysis type to Compaction. 1 Compaction warning 0.08in Compaction limit 0.2in Click OK. © 2016 Autodesk

60. Slide 60: Analyzing Material Defects

    Analyzing Material Defects Results © 2016 Autodesk

61. Slide 61: Analyzing Material Defects

    Analyzing Material Defects Right Click Compaction Analysis.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

62. Slide 62: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Add Analysis. 1 © 2016 Autodesk

63. Slide 63: Analyzing Material Defects

    Analyzing Material Defects Set Analysis type to Tow Length. 1 Minimum tow length 4in Click OK. © 2016 Autodesk

64. Slide 64: Analyzing Material Defects

    Analyzing Material Defects Results © 2016 Autodesk

65. Slide 65: Analyzing Material Defects

    Analyzing Material Defects Right Click Tow Length Analysis.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

66. Slide 66: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Add Analysis. 1 © 2016 Autodesk

67. Slide 67: Analyzing Material Defects

    Analyzing Material Defects Set Analysis type to Wrinkling. 1 Maximum shearing angle .03deg Maximum spreading 0.060% Click OK. © 2016 Autodesk

68. Slide 68: Analyzing Material Defects

    Analyzing Material Defects Results © 2016 Autodesk

69. Slide 69: Analyzing Material Defects

    Analyzing Material Defects Right Click Winkle Analysis.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

70. Slide 70: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Add Analysis. 1 © 2016 Autodesk

71. Slide 71: Analyzing Material Defects

    Analyzing Material Defects Set Analysis type to Steering. 1 Steering radius warning 160in Steering radius limit 80in Click OK. © 2016 Autodesk

72. Slide 72: Analyzing Material Defects

    Analyzing Material Defects Results © 2016 Autodesk

73. Slide 73: Analyzing Material Defects

    Analyzing Material Defects Right Click Steering Analysis.1 and select Visibility to hide the graphic. 1 © 2016 Autodesk

74. Slide 74: Analyzing Material Defects

    Analyzing Material Defects Right Click Strategy.1 and select Properties. 1 © 2016 Autodesk

75. Slide 75: Analyzing Material Defects

    Analyzing Material Defects Under the placement tab, change 1 propagation mode to Constant Angle Offset and select OK. © 2016 Autodesk

76. Slide 76: Constant Angle VS Constant Angle Offset: Gap Analysis

    Analyzing Material Defects Constant Angle VS Constant Angle Offset Gap Analysis © 2016 Autodesk

77. Slide 77: Constant Angle VS Constant Angle Offset: Angle Analysis

    Analyzing Material Defects Constant Angle VS Constant Angle Offset Angle Analysis © 2016 Autodesk

78. Slide 78: Constant Angle VS Constant Angle Offset: Wrinkling Analysis

    Analyzing Material Defects Constant Angle VS Constant Angle Offset Wrinkling Analysis © 2016 Autodesk

79. Slide 79: Constant Angle VS Constant Angle Offset: Steering Analysis

    Analyzing Material Defects Constant Angle VS Constant Angle Offset Steering Analysis © 2016 Autodesk

80. Slide 80: Constant Angle VS Constant Angle Offset: Compaction Analysis

    Analyzing Material Defects Constant Angle VS Constant Angle Offset Compaction Analysis © 2016 Autodesk

81. Slide 81: Constant Angle VS Constant Angle Offset: Tow Length Analysis

    Analyzing Material Defects Constant Angle VS Constant Angle Offset Tow Length Analysis © 2016 Autodesk

82. Slide 82: Manufacturing Results

    Analyzing Material Defects Manufacturing Results 90 80 70 60 50 40 30 20 10 0 Gap Angle Compaction Steering Tow Length Wrinkling Constant Angle Constant Angle Offset Constant Angle is the better choice for this ply © 2016 Autodesk

83. Slide 83: Fiber Path Programming and Simulation

    Fiber Path Programming and Simulation © 2016 Autodesk

84. Slide 84: TruFiber

    TruFiber 2 a % 4 Process Machine Assembly HeadPart_ Rolle Assembly AUTODESK INVENTOR’ PROFESSIONAL AUTODESK UNIVERSITY 2016 Q\ AUTODESK.

85. Slide 85: Need to know more?

    Need to know more? Live Demos at the Answer Bar Open daily from 8am-6pm Tuesday and Wednesday; 8am-4:30pm Thursday. © 2016 Autodesk Located outside Hall C, Level 2.

86. Slide 86: How did I do?

    How did I do?  Your class feedback is critical. Fill out a class survey now.  Use the AU mobile app or fill out a class survey online.  Give feedback after each session.  AU speakers will get feedback in real-time.  Your feedback results in better classes and a better AU experience. © 2016 Auto

87. Slide 87: Autodesk trademark notice

    Autodesk is a registered trademark of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specific

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