Slide 1: Training WCT MT MTF6000
Training WCT MT MTF6000 Wolfgang Ritthaler 04/2017
Slide 2: Training WCT MT MTF6000 Information
2 TRAINING WCT MT MTF6000 INFORMATION 07.04.2017
Slide 3: MTF6000
3 MTF6000 Handheld Current Control Technical Information ETD M ABL V2 Fixtured Current Control QMC Software Controller ToolsTalk MT MTF6000 > 7.x.x.x Workstation Process 07.04.2017
Slide 4: MTF6000 Technical Information: PSU 36V 180W
4 MTF6000 Technical Information One Power Supply No matter which Tool is connected PSU 36V 180W 07.04.2017
Slide 5: MTF6000 IAM Functionality Levels
5 MTF6000 IAM Functionality Levels 07.04.2017
Slide 6: IAM Functionality Levels: Tightening
6 MTF6000 IAM Functionality Levels Workstation Process Tightening Number of Psets 50 150 Multi Step Tightening • • Number of Tightening Steps 5 10 Number of Batch Sequence 20 50 Batch Sequence ‐ Batch Count 250 250 Batch Sequence ‐ Steps 30 30 Number of Identifiers 20 50 Seating Control Strategy (SC
Slide 7: IAM Functionality Levels: Data Storage & Analysis
7 MTF6000 IAM Functionality Levels Workstation Process Data Storage & Analysis Detailed Data Results Stored in the Controller • • Results ‐ Data Storage 100.000 100.000 Graphs ‐ Data Storage ‐ 1.000 Download Results Data via USB Memory • • Download Graphs Data via USB Memory ‐ • Real‐time Trace Anal
Slide 8: IAM Functionality Levels: Communication and Others
8 MTF6000 IAM Functionality Levels Workstation Process Communication Configurable Digital I/Os • • Number of Digital I/Os (in/out) (12/8) (12/8) Direct Communication with Tools Net 8 ‐ • Others Barcode Reader • • Quick Program • • Password Protection • • Customized 3 Levels of Password Protection •
Slide 9: Features & Functionalities
9 MTF6000 Features & Functionalities ANGLE SEATING COMPACT & OPERATOR TORQUE SEATING BIT SLIP MONITORING CONTROL LIGHTWEIGHT FEEDBACK MONITORING DETECTION & CONTROL STRATEGY HIGH REMOTE GRAPHIC DATA BATCH EASY TN8 TORQUE PROGRAMMING & ANALYSIS COUNT INSTALLATION REPORTING ACCURACY ERROR DATA MULTI B
Slide 10: Communication & Integration
10 MTF6000 Communication & Integration Serial & I/Os Ethernet Smart Jigs & ToolsTalk MT TN8 Sensors Automation Accessories USB Drive Bar Code Reader RF ID Reader 07.04.2017
Slide 11: MTF6000 Technical Information
11 MTF6000 Technical Information A DIGITAL I/O B USB DEVICE C USB HOST D POWER E TOOL F Ethernet G Connection for ESD protective wrist strap H VP, Vacuum pump I FIELD BUS (is in preparation!) J COM K I/O BUS L IAM MT 07.04.2017
Slide 12: Offline Setup
Offline SETUP Sttlas Copco
Slide 13: Offline Setup - Results
13 MTF6000 Offline Setup - Results Result view Step results T/A Graph Batch sequence Custom view Here it is possible to choose the view which is the best for the respective application. 07.04.2017
Slide 14: Offline Setup - Tightening Start/Stop
14 MTF6000 Offline Setup - Tightening Start/ Stop tightening Quick Programming Select PSet Here the desired application can be selected. 07.04.2017
Slide 15: Offline Setup - Batch Sequence
15 MTF6000 Select Batch Offline setup – Batch Sequence Here the desired Batch can be selected. 07.04.2017
Slide 16: Offline Setup - Import Export via USB
16 MTF6000 Offline setup – Import Export via USB Stored datas on stick 07.04.2017
Slide 17: Offline Setup - Configuration
17 MTF6000 Offline Setup - Configuration 07.04.2017
Slide 18: Tools Talk Setup
Tools Talk SETUP Sttlas Copco
Slide 19: Tools Talk Surface
19 MTF6000 Tools Talk Surface Link A Pset B Manage connections C Batch sequence D Identifiers E Analysis F Step results/Results/Events G Tool settings H Controller settings I Digital I/O and password settings J Undo all changes K Save changes to controller. In offline mode changes are saved to a fil
Slide 20: Manage Connections Menu
20 MTF6000 Manage Connections Menu Connecting to a MTF 6000 in different ways: • USB • Serial • Ethernet (Controllers connected via Ethernet can be saved as favorites) Offline: In offline mode ToolsTalk MT is connected to a virtual device. (All features have the same functionality as when connected
Slide 21: Manage Connections Menu - Virtual connection
21 MTF6000 Manage Connections Menu Virtual connection: Select virtual device, now it is possible to load file parameters via connection menu. 07.04.2017
Slide 22: Manage Connections Menu - Set IP Address
22 MTF6000 Manage Connections Menu Set IP Adress Search for offline files 07.04.2017
Slide 23: Pset Overview
23 MTF6000 Link IAM Functionality Levels A signal shows, if the actual activated Pset is not compatible with the connected tool. Each line represents one Pset. The columns contain the following information: • Number • Name (User defined name) • Number of Steps • Last change • Tool model, the tool mo
Slide 24: PSET
24 MTF6000 PSET It is possible to use up to 10 several steps in one Pset, the single steps can be swapped against each other! 07.04.2017
Slide 25: PSET - General Settings
25 MTF6000 PSET – General Settings Global angle, over all steps in one Pset. 07.04.2017
Slide 26: PSET - Thread Engagement Step
26 MTF6000 PSET – Thread Engagement Step Expandet Step view Add new Step will collapse Delete a selected Step E A C B D 07.04.2017
Slide 27: PSET - Angle Step
27 MTF6000 PSET – Angle Step B A C D E 07.04.2017 F
Slide 28: PSET - Torque Step
28 MTF6000 PSET – Torque Step Angle over the whole step E I A Start angle counting C F G B H 07.04.2017 D
Slide 29: PSET - Torque Seating Monitoring Step
29 MTF6000 PSET – Torque Seating Monitoring Step E A G B H M L J D K 07.04.2017 F
Slide 30: PSET - Seating Control Step
30 MTF6000 PSET – Seating Control Step F E A G B H M L J 07.04.2017 D K
Slide 31: PSET - Loosening
31 MTF6000 PSET – Loosening 07.04.2017
Slide 32: PSET - Custom View
32 MTF6000 PSET – Custom View 07.04.2017
Slide 33: Batch Setup
BATCH SETUP Sttlas Copco
Slide 34: Batch
34 MTF6000 Link Batch Batch To set-up a batch a pre-defined Pset and a batch size is needed, that is the number of tightenings to be performed. It is possible to define a repair Pset and a repair limit. If a tightening fails, the repair limit is incremented. If the repair attempts exceed the repair
Slide 35: Batch - General Settings
35 MTF6000 Batch – General Settings Batch view will Add new Batch expand Delete a selected Batch 07.04.2017
Slide 36: Batch - Batch Sequence
36 MTF6000 Batch – Batch Sequence Batch Step1: Batch = Pset 1 x 1 Sequence = + Step2: Batch = Pset 2 x 1 Batch 1 Repair mode for Pset1 + 07.04.2017
Slide 37: Batch - Event Advanced Scan
37 MTF6000 Batch – Selected Type Event “Advanced Scan” Batch + Step 1: Event = Adv. scan Step 2: Batch = Pset 1 x 1 Sequence = + Step 3: Batch = Pset 2 x 1 Batch 2 + + 07.04.2017
Slide 38: Batch - Information Time
38 MTF6000 Batch – Selected Type Information ”Time” Batch + Step 1: Infor. = Time Step 2: Batch = Pset 1 x 1 Sequence = + Step 3: Batch = Pset 2 x 1 Batch 3 Transition mode Time + + 07.04.2017
Slide 39: Batch - Event Input Signal
39 MTF6000 Batch – Selected Type Event “Input Signal” Batch Step1: Batch = Pset 1 x 1 Sequence = + Step2: Event = Input DI1 Batch 4 I/O and Password settings + 07.04.2017
Slide 40: Batch - Event Input Monitor
40 MTF6000 Batch – Selected Type Event “Input Monitor” Batch Step1: Batch = Pset 1 x 1 Sequence = + Step2: Event = Input DI2 Batch 5 I/O and Password settings + 07.04.2017
Slide 41: Identifiers Setup
IDENTIFIERS SETUP Sttlas Copco
Slide 42: Identifiers
42 MTF6000 Identifiers Link Identifiers are used when an external signal is used to select the next task. The external input signals can originate for example from a scanner. A scan results in a long string of characters. The significant characters in the scanned string are located, combined and com
Slide 43: Identifiers - Save ID
43 MTF6000 Identifiers – Save ID Batch + Step 1: Event = Adv. scan Step 2: Batch = Pset 1 x 1 Sequence = + Step 3: Batch = Pset 2 x 1 The Save ID action can only be used inside a batch sequence, like in Batch 2. This action is used to save data from the scanned tag with the result data 07.04.2017
Slide 44: Identifiers - Select Pset
44 MTF6000 Identifiers – Select Pset Start Pset by choose Pset 1 = Identifier Bar Code PSet1 The select Pset action can only be executed when the selected sorce is set to scanner. This has to be set in Controller settings > Konfiguration > Select source 07.04.2017
Slide 45: Identifiers - Select Batch Sequence
45 MTF6000 Identifiers – Select Batch Sequence Start Batch by Batch 1 = choose Identifier Bar Code Batch1 The select Batch sequence can only be executed when the selected sorce is set to scanner. This has to be set in Controller settings > Konfiguration > Select source 07.04.2017
Slide 46: Identifiers - Login
46 MTF6000 Identifiers - Login Login This action enables a user to log in to a user level. The user level is set in I/O and Password settings > Password > Controller 07.04.2017
Slide 47: Identifiers - Training Barcodes
47 MTF6000 Identifiers – Training Barcodes 07.04.2017
Slide 48: Analysis Setup
ANALYSIS SETUP Sttlas Copco
Slide 49: Analysis
49 MTF6000 Analysis Analysis can be used for viewing new tightenings or already saved tightenings. 07.04.2017
Slide 50: Analysis - SCS Strategy
50 MTF6000 Analysis – SCS Strategy Analysis used for showing Torque gradient in SCS strategy. 07.04.2017
Slide 51: Identifiers - Select Pset
51 MTF6000 Identifiers – Select Pset Analysis used for showing Torque seating monitoring step 07.04.2017
Slide 52: Analysis - Torque Seating Monitoring Step
52 MTF6000 Analysis – Torque Seating Monitoring Step Analysis, in this example used for showing 3 Step Tightening, each step is different collored 07.04.2017
Slide 53: Analysis - Step Tightening
53 MTF6000 Analysis – 3 Step Tightening Analysis, in this example used for showing 3 Step Tightening, each step is different collored 07.04.2017
Slide 54: Results Setup
RESULTS SETUP Sttlas Copco
Slide 55: Results - Step results
55 MTF6000 Results Step results The step result window shows results from the latest step. 07.04.2017
Slide 56: Results
56 MTF6000 Results Results The results window shows all tightening results that are stored on the controller. Select result Select a tightening in the table in the upper left corner in the Tightening results window. The torque/angle graph and the data for the selected tightening is displayed. 07.04.
Slide 57: Results - Events
57 MTF6000 Results Events The events window shows a list of the latest 512 events. doubleclick on an event to open a window with information on that event. 07.04.2017
Slide 58: Tool Settings Setup
TOOL SETTINGS SETUP Sttlas Copco
Slide 59: Tool Settings
59 MTF6000 Tool Settings 07.04.2017
Slide 60: Controller Settings Setup
CONTROLLER SETTINGS SETUP 07.04.2017 60
Slide 61: Controller Settings
61 MTF6000 Controller Settings 07.04.2017
Slide 62: Controller Settings
62 MTF6000 Controller Settings 07.04.2017
Slide 63: I/O and Password Settings Setup
I/O AND PASSWORT SETTINGS SETUP 63
Slide 64: I/O and Password Settings
64 MTF6000 I/O and Password Settings 07.04.2017
Slide 65: I/O and Password Settings
65 MTF6000 I/O and Password Settings Each In- or output is free configurabel 07.04.2017
Slide 66: I/O and Password Settings - Login
66 MTF6000 I/O and Password Settings Login This action enables a user to log in to a user level. The user level is set in I/O and Password settings > Password > Controller 07.04.2017
Slide 67: Firmware Setup
FIRMWARE SETUP SETUP Sttlas Copco
Slide 68: Firmware Update
68 MTF6000 Firmware Update http://toosseas0004/portal/vbdownloads.php?categoryid=80 1. Unzip the file. 2. Do not change the filename. 3. Put the software on a USB stick. 4. Plug the USB to the controller. 5. Choose Import software from the controller display and follow the prompts. 6. Done 07.04.201
Slide 69: Tightening Error Code
TIGHTENING ERROR CODE Sttlas Copco
Slide 70: Tightening Error Code
70 MTF6000 Tightening Error Code Tightening error Description Trigger lost Tool trigger released before tightening was done. Bit slip detected The bit slipped out of the screw. It is recommended to replace the bit if this occurs often. (Can be enabled/ disabled per Pset). Please note that this shoul
Slide 71: Tightening Error Code
71 MTF6000 Tightening Error Code Target torque exceeded The torque step maximum torque was exceeded. Torque not reached The Pset minimum torque limit was not reached. Target torque not reached The torque step minimum torque was not reached. Angle exceeded The Pset maximum angle limit was exceeded. A
Slide 72: Tightening Error Code
72 MTF6000 Tighteneing Error Code Seating angle exceeded The maximum clamp angle was exceeded. This can only happen in a Seating control step or a Torque seating monitoring step. The clamp angle is the angle installed from seating to finished tightening. Seating angle not reached The minimum clamp a
Slide 73: Error Code
ERROR CODE Sttlas Copco
Slide 74: Error Code
74 MTF6000 Error Code Error code Event information Instruction 101 Supply voltage exceeded Check power supply. 102 Supply voltage too low Check power supply. 103 24V supply exceeded Disconnect external equipment. 104 24V supply too low Disconnect external equipment. 105 12V supply exceeded Disconnec
Slide 75: Error Code
75 MTF6000 Error Code 130 EEPROM read error Replace the controller. 131 EEPROM write error Replace the controller. 132 Internal hardware error. 133 Filesystem error. Replace IAM MT. 134 USB host overcurrent. Disconnect USB devices. 140 No tool connected Connect tool. 141 Unsupported tool. Connect su
Slide 76: Error Code
76 MTF6000 Error Code 204 I/O params invalid. Replace IAM MT. 205 Identifier params invalid. Replace IAM MT. 206 Pset parameters invalid. Replace IAM MT. 207 Batch sequence parameters invalid. Replace IAM MT. 208 PWCFG params invalid. Replace IAM MT. 209 Tool statistics error. Replace the tool. 210
Slide 77: Error Code
77 MTF6000 Error Code 305 Tool calibration required Calibrate the tool. 306 Tool service required. 310 Software has been updated Press OK to continue. 311 Software file wasn't found on USB. Copy software file to USB flash drive. 312 Software update failed 313 Copying software. 320 The current user w
Slide 78: Committed to sustainable productivity.
78 Committed to sustainable productivity. 07.04.2017
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