Shell Plc · LSE:SHEL
Shell — Technical Presentation (June 2011)
46 slides from Shell's technical presentation, Jun 15, 2011
Slide 1: Shell Eco-marathon Asia 2011
SHELL ECO-MARATHON ASIA 2011 Shell Colin Chin ® Shell Global Solutions Sdn. Bhd. Eco-marathon ASIA 2011 Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 1
Slide 2: The Track
1.0 THE TRACK Sepang International Circuit Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 2
Slide 3: The SEM event will be held on the north track
THE SEM EVENT WILL BE HELD ON THE NORTH TRACK Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 3
Slide 4: Traffic flow for SEM Asia
TRAFFIC FLOW FOR SEM ASIA Technical garages: 16-21 Pit lane Team garages Main track Technical Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 4
Slide 5: How it's run
HOW IT’S RUN Competition format: Teams are allowed 5 runs (attempts) Each run consists of 4 laps for both vehicle categories UrbanConcept cars must stop 3 times for a 10 second pit stop Time limits are 28 and 23 minutes for the UrbanConcept and Prototype cars respectively 5432 8 UrbanConcept
Slide 6: Program
PROGRAM Day/date > Sun Mon Tue Wed Thu Fri Sat Activity 3-Jul 4-Jul 5-Jul 6-Jul 7-Jul 8-Jul 9-Jul Student registration x x Initial briefing 1a 1b 1c Daily briefing 2 3 4 Scrutineering x x x x o o Track tours x Free practice x x Competition x x x x Opening ceremony x Closing ceremony x o On Request o
Slide 7: Briefings/Familiarization
Briefings/Familiarization Mandatory: The following briefings are mandatory for the team manager and driver: Initial Team briefing (6th or 7th July) – attend one of 3 Daily briefing 2 (7th July) Daily briefing 3 (8th July) Daily briefing 4 (9th July) Teams that do not attend these briefings
Slide 8: Schedule for track access
SCHEDULE FOR TRACK ACCESS Day Time Activity Wednesday 10 h 15 h Track tour and discovery by walking 6th July 15 h 19 h Practice Thursday 7 h30 15 h Practice 7th July 15 h 19 h Competition Friday 8 h 13 h Competition Last start at 18h30 8th 16 h 19 h Last queue number 18h00 Saturday 7 h30
Slide 9: Technical Inspection Areas
2.0 TECHNICAL INSPECTION AREAS Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 9
Slide 10: Overall view of technical inspection areas
OVERALL VIEW OF TECHNICAL INSPECTION AREAS Hotel shuttle bus stop Inspection area 3 Hotel shuttl Official e bus H2 parking Test drive area Inspection areas 1 & 2 Team Team Team Team garages garages garages Technical garages gate Public access gate 2 2 Finish arch (same place as timing loop) Starting
Slide 11: Technical areas (6th & 7th)
TECHNICAL AREAS (6TH & 7TH) Pit lane 8.0 Inspection area 1 24 m 16 17 18 19 20 21 16.0 Inspection 3.9 area 2 4.2 Results area 8.0 3.7 Timing 4.0 6.5 Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 11
Slide 12: Technical area
TECHNICAL AREA Pit lane 8.0 Measurement Fuelling Inspection area 1 24 m 16 17 18 19 20 21 16.0 Inspection 3.9 area 2 4.2 Results area 8.0 3.7 Timing 4.0 6.5 Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 12
Slide 13: Inspection area 3
INSPECTION AREA 3 H2 storage area Clutch & Emergency Shut Down Test Official Inspection area 3 parking H2 Test drive area Brake ramp for self test Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 13
Slide 14: Activities in technical areas
ACTIVITIES IN TECHNICAL AREAS Activity Area Inspection area 1 1 Inspection area 3 3 Driver Weighing drivers Slalom (steering) test Weigh car Dimensions Weighing cars Brake testing Brakes Dimension checking Noise level testing Safety belt 1 Brake checking Kill switch/Clutch Visibi
Slide 15: Technical Inspection
3.0 TECHNICAL INSPECTION Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 15
Slide 16: Inspection processes
INSPECTION PROCESSES Safety Team Track tour Passport Team briefing P S D S W Cars Get queue Register number H2 flowmeters Inspection Inspection area area 1 - W H2? 3 – steering, general brake, noise, ICE EM kill switch, Pass flow clutch meters (for No calibration) & own H2 Flow meters cylinders (for
Slide 17: Passport
PASSPORT You will be given a “Passport” on registration P S Passport P S D W This is to follow your car throughout the event and given to the results desk during competition Attendance at Initial and Daily briefings will be marked with a colored chop It will act as your passport to compete Cop
Slide 18: Reminder before going for inspection
REMINDER BEFORE GOING FOR INSPECTION Bring the following for the inspection process a printed copy of your fuel system drawing a printed copy of your electrical system drawing Any other documentation pertaining to your vehicle design (a folder with everything would be good) For lithium pol
Slide 19: Test driving
TEST DRIVING At all times the car should be pushed No driving of cars is allowed except in the designated test area. Even in this area, please avoid speeding Official Inspection area parking 3 H2 Test drive area Brake ramp for self test Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 1
Slide 20: Weighing & checking drivers
WEIGHING & CHECKING DRIVERS Activity Area Inspection checklist will be given Driver All drivers will be weighed (with Weigh car suit, helmet, shoes, gloves) Dimensions Driver attire will be checked Brakes This will be recorded in the in Safety belt 1 Visibility Run checklist Design Extra w
Slide 21: Weighing cars
WEIGHING CARS Activity Area Car weight will be determined with Driver portable scales Weigh car Team to lift car onto the scales Dimensions Brakes Limits Prototype 140 kg Safety belt 1 Visibility Urban 205 kg Design ICR E-mobility Hydrogen 2 Slalom Brake 3 Noise Records R Fueling F Measure
Slide 22: Dimension checking
DIMENSION CHECKING Activity Area Vehicle dimensions will be checked Driver Done using template and Weigh car measuring tape Dimensions Brakes Safety belt 1 Visibility Design ICE E-mobility Hydrogen 2 Slalom Brake 3 Noise Records R Fueling F Measure M Copyright of Shell Global Solutions Sdn. Bhd.
Slide 23: Brake testing
BRAKE TESTING Activity Area Check that front and back brakes Driver work independently Weigh car Car with driver will be placed onto Dimensions brake ramp Brakes Car should not slide down brake Safety belt 1 ramp Visibility Design Slope is 20% (20:100) ICE Note: An extra brake ramp will be
Slide 24: Safety belt checking
SAFETY BELT CHECKING Activity Area Strength of safety belt will be Driver checked Weigh car For prototype cars, lift bar Dimensions upward till 70kg registered on Brakes weighing scale Safety belt 1 Check that 5 point safety belts are Visibility present Design ICE E-mobility Hydrogen 2 Slalom
Slide 25: Visibility check
VISIBILITY CHECK Activity Area Check that mirrors are OK Driver Check that 180° visibility is OK Weigh car Dimensions Brakes 1 Safety belt 1 2 Visibility 5m radius Design 30° 3 ICE E-mobility 4 Hydrogen 2 Slalom Brake 3 5 Noise Records R 6 Fueling F 7 Measure M Copyright of Shell Global Solution
Slide 26: Design check
DESIGN CHECK Activity Area Check design Driver Bulkheads Weigh car Dimensions Start light Brakes Horn Safety belt 1 Fire extinguisher Visibility Lights Design Clutch ICE Check stickers/logos E-mobility Chain guard Hydrogen 2 Slalom Fuel system Brake 3 Noise Records R Fueling F Me
Slide 27: ICE fuel system inspection
ICE FUEL SYSTEM INSPECTION Activity Area Determination of the volume of Driver fuel in the fuel system Weigh car By determining the volume of Dimensions fuel required to fill it up to the Brakes mark. Safety belt 1 Teams should have drained out Visibility their fuel system earlier, Design othe
Slide 28: E-mobility
E-MOBILITY Activity Area Covers e-mobility vehicles (solar, Driver hydrogen, plug-ins) and hybrid Weigh car vehicles Dimensions Checking of electrical systems Brakes Batteries Safety belt 1 Visibility Joulemeters Design Wiring ICE Fuses E-mobility Electrical circuits Hydrogen 2 Exter
Slide 29: Hydrogen vehicle inspection
HYDROGEN VEHICLE INSPECTION Activity Area Design compliance of hydrogen Driver vehicles will be checked Weigh car Leak checks Dimensions Brakes Proper sequence Mandatory components Safety belt 1 Visibility Electrical system Design Electrical fusing ICE Shut down mechanism E-mobility Hy
Slide 30: Slalom
SLALOM Activity Area Check that driver can control the Driver vehicle properly by navigating a Weigh car slalom course Dimensions Check that kill button works Brakes Check that clutch is present Safety belt 1 Visibility Design ICE E-mobility Hydrogen 2 Slalom Brake 3 Noise Records R Fueling F
Slide 31: Dynamic brake test
DYNAMIC BRAKE TEST Activity Area Check that driver can stop the car while travelling at speed (40 km/h) Driver Weigh car Dimensions Brakes Safety belt 1 0 km/h 40 km/h Visibility Design ICE E-mobility Car should stop Apply brakes Hydrogen 2 before second here Slalom cone Brake 3 Noise Records R Fu
Slide 32: Noise test
NOISE TEST Activity Area Check the noise level of the car Driver Must be <90 dB at 4m Weigh car Dimensions Brakes Safety belt 1 Visibility 4m Design ICE E-mobility 90 dB Hydrogen 2 Slalom Brake 3 Noise Records R Fueling F Measure M Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 32
Slide 33: Results desk
RESULTS DESK Activity Area Submission of completed technical inspection sheets Driver Pass stickers Weigh car Dimensions Transponders Brakes Safety belt 1 Visibility Design ICE E-mobility Hydrogen 2 Slalom Brake 3 Noise Records R Fueling F Measure M Copyright of Shell Global Solutions Sdn. Bhd
Slide 34: Competition
4.0 COMPETITION Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 34
Slide 35: To go on track
TO GO ON TRACK Must attend: Mandatory briefing Daily briefing on day of competition Must pass technical inspection Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 35
Slide 36: Competition processes
COMPETITION PROCESSES Team Garages Daily Get queue Wait to be Pass Back to garage briefing P Yes number called S D No Proceed to Get queue Garage 18 number for inspection Yes No Fueling Measurement Valid W F M Inspection Garage 21 Results desk Technical garage Check whether ballast is needed/added C
Slide 37: Tips before coming
5.0 TIPS BEFORE COMING Aim to pass inspection the first time around ! Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 37
Slide 38: Common problem areas
COMMON PROBLEM AREAS Brake systems not working or not suitable Roll bar Bulkhead gap Bulkhead to wheels Safety belt (not 5 point, not secured properly) Chain guard Weight (car, driver) No electrical fuses close to batteries Poor electrical connections H2 - leakage Copyright of Sh
Slide 39: What to bring
WHAT TO BRING For own use Tools Personal protective equipment (gloves, safety glasses) Electrical adaptors for UK plugs For technical inspection bring printed copies of Fuel system diagram Electrical system diagram For e-mobility, details of what the BMS does Any other documentation fr
Slide 40: What will be provided
WHAT WILL BE PROVIDED Fire extinguishers Engine oil Translucent fuel hoses Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 40
Slide 41: Special arrangements
SPECIAL ARRANGEMENTS If you need any of the following you may communicate with the organizing committee to help supply on your arrival: Battery (specify voltage, ampH) Brake fluids Transmission fluids Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 41
Slide 42: Remember
REMEMBER To work and behave safely Above all, we want you to go home safely to your loved ones after the event To attend the mandatory Initial briefings and daily briefings To prevent disappointment Aim to comply with the rules before coming & pass scrutineering in one go (we want all of y
Slide 43: Final recommendations
FINAL RECOMMENDATIONS 1. Read the rules and check your compliance before coming 2. See #1 Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 43
Slide 44: Thanks ... and good luck!
THANKS … AND GOOD LUCK! Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 44
Slide 45: Copyright of Shell Global Solutions Sdn. Bhd.
Copyright of Shell Global Solutions Sdn. Bhd. 6/22/2011 45
Slide 46: Slide 46