Slide 1: Phosphate Mining on the Chatham Rise
PHOSPHATE MINING ON THE CHATHAM RISE ERIK SCHOUTE SENIOR ENGINEERING GEOLOGIST, BOSKALIS EMSAGG SEMINAR ‘OPPORTUNITIES FOR EUROPEAN MINERAL RESOURCES’ \ BUNDESAMT FÜR SEESCHIFFART UND HYDROGRAPHIE (BSH), HAMBURG 26 FEBRUARY 2013 2
Slide 2: Index
INDEX INTRODUCTION CHARACTERISTICS OF DEPOSIT AND PHOSPHORITE NODULES LICENSE AREA AND RESEARCH HISTORY MINING PROCESS \ QUESTIONS 3
Slide 3: Introduction
INTRODUCTION • CHATHAM RISE STRETCHES FROM NZ SOUTH ISLAND TO JUST BEYOND CHATHAM ISLANDS • 130 KM WIDE, 960 KM LONG, WATER DEPTHS 350-450 M • PHOSPHATE DEPOSITS ALONG 400 \ KM OF RISE • PHOSPHORITE NODULES CONCENTRATED AT SEABED OR EMBEDDED IN GLAUCONITIC SILTY SAND • AVERAGE PHOSPHORITE CONTENT OF
Slide 4: Introduction
INTRODUCTION • FERTILISER USE IN NZ ~3 M TONNES/YEAR • PHOSPHORITE (OR: ROCK PHOSPHATE) AND SULPHURIC ACID ARE PRIMARY CONSTITUENTS OF SUPERPHOSPHATE (MAIN FERTILISER IN NZ) \ • NZ IMPORTS ~100% OF ITS ROCK PHOSPHATE REQUIREMENTS (1 M TONNES/YEAR) FROM MOROCCO • CHATHAM RISE IS NZ’S ONLY SIGNIFICANT
Slide 5: Introduction
INTRODUCTION BENEFITS OF CHATHAM RISE ROCK PHOSPHATE: • VERY LOW IN CADMIUM • MUCH LOWER CARBON FOOTPRINT • DIRECT APPLICATION OPTIONS (NO DIRECT NEED TO CONVERT TO \ SUPERPHOSPHATE) • SECURITY OF SUPPLY • CHEAPER SOURCE THAN MOROCCO • REDUCED FOREIGN EXCHANGE RISKS • IMPORT SUBSTITUTION AND EXPORTS
Slide 6: Characteristics of Deposit
CHARACTERISTICS OF DEPOSIT • PHOSPHORITE NODULES RANDOMLY DISTRIBUTED THROUGH LAYER OF VERY SILTY GLAUCONITIC SAND, MAXIMUM PROVEN THICKNESS 155 CM • OVERLYING OLIGOCENE CHALK/OOZE • PHOSPHORITE CONSTITUTES CA. 15% \OF GLAUCONITIC SAND LAYER IN WHICH IT IS FOUND • NODULE CONCENTRATION HIGHLY VARIABL
Slide 7: Characteristics of Deposit
CHARACTERISTICS OF DEPOSIT • PHOSPHATE DEPOSITS FORMED LATE MIOCENE (7-12 M YEARS AGO) • MIOCENE CHALK OVERLYING EARLY OLIGOCENE CHALK • CHALK PEBBLES FORMED , UPTAKE OF PO4 FROM MUD AND SEAWATER \ • PHOSPHATISATION AND SURFICIAL FERRUGINISATION OF CHALK PEBBLES • EROSION OF MIOCENE CHALK, FORMATION
Slide 8: Characteristics of Nodules
CHARACTERISTICS OF NODULES • CORE (I): WEAKLY PHOSPHATISED NANNO CHALK • LAYER (II): INCREASINGLY MORE PHOSPHATISED CHALK ZONE • RIM (III): GOETHITE ZONE (DARK BROWN) \ • RIM (IV): COLLOPHANE ZONE (YELLOWISH) • RIM (V): GLAUCONITE ZONE (GREENISH BLACK) 9
Slide 9: Characteristics of Nodules
CHARACTERISTICS OF NODULES • IRREGULAR SHAPES • HEAVILY BURROWED AND BORED • SIZE VARIES BETWEEN SAND (1-2 MM) AND COBBLE SIZE (>150 MM), VERY FEW >200 MM • AVERAGE SIZE 20-40 MM \ • P2O5 CONCENTRATIONS BETWEEN 21 AND 22.5% • OTHER MAJOR CONSTITUENTS: SiO2, CaO, Fe2O3, F, Al2O3, MgO • HIGHEST CONCEN
Slide 10: CRP License Area
CRP LICENSE AREA _! 1 a6 : 2
Slide 11: CRP License Area
CRP LICENSE AREA • CRP LICENSE AREA MPL 50270, APPLIED AUGUST 2007, GRANTED FEBRUARY 2010 • 4,726 KM2, WATER DEPTH 350-450 M, 500-600 KM EAST OF CHRISTCHURCH, NZ IN NZ TERRITORIAL WATERS \ • CHATHAM ROCK PHOSPHATE LTD (CRP) PARTNERS WITH BOSKALIS • EXTENSIVELY RESEARCHED IN RECENT YEARS 12
Slide 12: Research History
RESEARCH HISTORY • PHOSPHORITE NODULES DISCOVERED BY NZ SCIENTISTS IN 1952 • FIRST INVESTIGATED IN 1960/70’S • EXTENSIVELY STUDIED IN 1978 AND 1981 • JOINT BOSKALIS/CRP SITE INVESTIGATIONS IN 2011 AND 2012 \ • FOUR SEPARATE CRUISES WITH R/V ‘DORADO DISCOVERY’, 50 DAYS SURVEY TIME • MULTI-BEAM, SUB-B
Slide 13: R/V 'Dorado Discovery'
f {i eo be y poRADO DISCOVERY \&\ Boskalis Offshore
Slide 14: R/V 'Dorado Discovery'
R/V ‘DORADO DISCOVERY’ \ 15
Slide 15: Grab Sampling
& Boskalis Offshore
Slide 16: Grab Sampling
GRAB SAMPLING & Boskalis Offshore
Slide 17: Grab Sampling
\&\ Boskalis vr Offshore
Slide 18: Vibrocoring
VIBROCORING \ 19
Slide 19: Vibrocoring
& Boskalis Offshore
Slide 20: Vibrocoring
CUGKT OT LUN ER TAMIR AHS ETAT NNUE END & Boskalis Offshore
Slide 21: ROV 'Zeus' (Bathy, Video, Sampling, Jet Testing)
ROV ‘ZEUS’ (BATHY, VIDEO, SAMPLING, JET TESTING) \ 22
Slide 22: ROV 'Zeus' (Bathy, Video, Sampling, Jet Testing)
ROV ‘ZEUS’ (BATHY, VIDEO, SAMPLING, JET TESTING) \ 23
Slide 23: ROV 'Zeus' (Bathy, Video, Sampling, Jet Testing)
ROV ‘ZEUS’ (BATHY, VIDEO, SAMPLING, JET TESTING) \ 24
Slide 24: ROV 'Zeus' (Bathy, Video, Sampling, Jet Testing)
ROV ‘ZEUS’ (BATHY, VIDEO, SAMPLING, JET TESTING) \ 25
Slide 25: ROV 'Zeus' (Bathy, Video, Sampling, Jet Testing)
ROV ‘ZEUS’ (BATHY, VIDEO, SAMPLING, JET TESTING) \ 26
Slide 26: ROV 'Zeus' (Bathy, Video, Sampling, Jet Testing)
ROV ‘ZEUS’ (BATHY, VIDEO, SAMPLING, JET TESTING) \ 27
Slide 27: Detailed Multi-Beam Bathymetry
DETAILED MULTI-BEAM BATHYMETRY \ 28
Slide 28: Side Scan Sonar
\&\ Boskalis Offshore
Slide 29: Side Scan Sonar
SIDE SCAN SONAR \ 30
Slide 30: Side Scan Sonar
SIDE ee SONAE & Boskalis — Offshore 3t
Slide 31: Fraction Analysis
FRACTION ANALYSIS 100.00 90.00 ~ +0004 == D006 80.00 ——pb14 8 pDto 78ee 70.00 —pp1e ——pp25 Medium nodules 60.00 g ] —e-0027 3 3 50.00 - baa 3 40.00 —pp32 —p40 30.00 0042 20.00 = DD45 10.00 0046 ] - p47 i f 6.00 = = wm average Ts ; i 08-10 10118 11817 17-20 204.0 4080 80-254 254-80 Do >3 Large nodule
Slide 32: Fraction Analysis
FRACTION ANALYSIS 2500 3000 +0008 0008 sao =e 1005 2500 0006 00 004 oo 2000 0018 1500 02s —+o0as * z e002 500: e002 = = —vo2 voz 2000 —oon s000 0x2 5.00 008 so 001 -s-poas = 008s 0045 0046 0.00 oo 0840 10438 11827 1720 2040 4980 80254 254.80 —0D4T 0210 101se 14847 1720 2040 4089 20254 254.80 —DO4 ri
Slide 33: Mining Considerations
MINING CONSIDERATIONS PRIMARY FACTORS INFLUENCING MINING PLAN: • VARIABLE WATER DEPTH AND MORPHOLOGY • VARIABLE LAYER THICKNESS AND COMPOSITION OF DEPOSIT • VARIABLE RESOURCE CONCENTRATION • IMPACT ON BENTHIC AND PELAGIC ENVIRONMENT \ • ECONOMICS (CAPITAL AND OPERATIONS EXPENSES, EXPECTED (WORLD AND
Slide 34: Mining Considerations
MINING CONSIDERATIONS \ 35
Slide 35: Flexible Dredging System
FLEXIBLE DREDGING SYSTEM \ 36
Slide 36: Flexible Dredging System
FLEXIBLE DREDGING SYSTEM \ TOP VIEW SIDE VIEW 37
Slide 37: Unloading Options (Wet/Dry)
UNLOADING OPTIONS (WET/DRY) \ 38
Slide 38: Proposed Mining Cycle
PROPOSED MINING CYCLE • DREDGING FOR SEVERAL DAYS, RESULTING IN 50,000 TONNES OF NODULES • RECOVERY AND STEAMING TO PORT, CA. 1 DAY \ • UNLOADING (WET/DRY OPTION, DECISION TO BE MADE) AND PREPARING FOR MINING TRIP, CA. 1 DAY • STEAMING BACK TO SITE FOR NEXT MINING TRIP, CA. 1 DAY 39
Slide 39: Questions?
QUESTIONS? \ 40