Orica Limited · ASX:ORI
Orica — Technical Presentation
29 slides from Orica's technical presentation
Slide 1: Solutions from Materials Technology
Solutions from Materials Technology
Slide 2: Welcome to Essen
Ee bd MINOVA come to Essen Solutions from materials technology Monica A member of the Orica Group
Slide 3: Agenda
Agenda 07.30 Welcome 07.35 – 08.30 Introduction Minova CarboTech, Essen 08.30 – 09.45 Site and laboratory tour 10.00 Departure for airport 3
Slide 4: Minova CarboTech, the location
Minova CarboTech, the location Headquarters at Essen (Germany) 4
Slide 5: Operational MCT-Group structure
Operational MCT-Group structure (01/07/2008) ORICA Ltd. Australia Minova Holding GmbH (Germany) Dr. Jan Petzold (CEO) Minova CarboTech GmbH (Germany) European subsidiaries CIS subsidiaries 100% shareholding Minova Minova 000 Minova ZA0 Minova AG OOO Minova Codiv S.L. Nordic AB TPS Carbo-ZAKK Switzer
Slide 6: Products and Applications
Products and Applications ( Mining, Tunnelling, Specialities) 6
Slide 7: Market Segments: Coal Mining, Hardrock, Tunnelling
Market Segments: Minova, the global leader in the supply of geotechnical solutions Coal Mining Hardrock Tunnelling Insulation Adhesives 7
Slide 8: History of Product Development
History of Product Development End of the 50s/ First patent applications for the production beginning of the 60s: and application of polyurethane and silicate resins and capsules 1980: One of the first major projects with polyurethane resins in Civil Engineering (Furka Tunnel, Switzerland) 1985: Fir
Slide 9: Actual Product Offer
Actual Product Offer Resins Bolts Project Pumps Engineering Accessories 9
Slide 10: Resins
Resins e.g. e.g. CarboPur CarboStop CarboCrackSeal BEVEDOL-BEVEDAN PUR capsules e.g. CARBOFILL e.g. CarboLith Flex WilkitFoam T CarboCryl GEOFLEX 10
Slide 11: Bolts
Bolts e.g. 30/16 40/20 52/26 e.g. 103/51 K60-25 R 32 K60-30 R 38 J64-25 27/15 R32 K75 e.g. 10 12 Mn e.g. 16 PL Ø 18-50 mm 17 PLUS BST 500 S 20 24 PLUS 11
Slide 12: Pumps
Pumps WIWA HD 1 CT-GX 5 II WIWA 14025 CT-GX 45 II CT-DP 40 PHP SK 90 CT-ET I CT-EL 5 II CT-PM WF 100 Types CT-GX 5 II WIWA HD 1 WIWA 14025 CT-ET I CT-GX 45 II CT-EL 5 II 12
Slide 13: Product application
Product application Abdichten Sealing Ankern Verfestigen Bolting Consolidating Kanalsanierung Sewer Repair Kleben Verfüllen Bonding Filling Isolieren Insulating 13
Slide 14: Essen Site
Pe bd MINOVA ESSEN SITE 14
Slide 15: Site history Minova premises Essen
Site history Minova premises Essen Approx. 1950 – 1974 Bergbauforschung GmbH (predecessor of DMT GmbH) 1975 - 1991 Bergwerksverband (predecessor of Minova CarboTech GmbH) (production of resin capsules, PUR capsules, polyurethanes, silicates) Since 1992: Landlord ⇒ DMT GmbH 1992 – 2000 Leased by Carb
Slide 16: The Essen site
The Essen site • Leasehold of the total site • Expires end 2013 (renewal agreed in 2008: 5 years extension) 16
Slide 17: Plant Tour - What you will see!
Plant Tour - What you will see! R & D laboratories Product demonstration Lokset plant – 3 KP lines 3 main warehouses PUR plant Workshop – pump & accessories production and repairing QC laboratories 17
Slide 18: Our production
Our production Annual production capacity Growth Annual Actual Annual Actual Annual Actual 2007 vs. Production Production Production 1 shift 2 shifts 2005 volume 2005 volume 2006 volume 2007 in % 4.000- 8.000- PUR Injection resins / t 9.432 7.998 9.861 4,5 7.000 14.000 2.000- 4.000- Silicate resins
Slide 19: Manufacturing process
Flow Chart Production: PUR Injection, Silicates, PU Rigid Foam, Industrial Adhesives Raw Raw Additive I Additive II Catalyst Stabiliser Water Materials I Materials II Delivery by Delivery in Delivery by Delivery in Delivery in Delivery in Main Raw Materials tank lorry barrels/IBC tank lorry barrels/
Slide 20: Manufacturing process
Flow Chart Production: Polyester resin capsules (SIS-Lokset) Limestone Limestone Limestone Polyester Thixotropy Catalyst Triple Accelerator Powder Chips Chips Course resin additive paste laminate film Delivery by Delivery by Delivery in Delivery by Delivery in Delivery in Delivery in Delivery in Raw
Slide 21: Manufacturing
Flow Chart Production: PUR capsules Bevedan Bevedol Tubular film Manufactured by Manufactured by Raw Materials Delivery in PUR Plant PUR Plant Reels (1000 m) Already tested in Already tested in QC-Laboratory QC-Laboratory Tank Tank Manufacturing Capsule production process Specification Analysis in Q
Slide 22: R&D key aspects of activity (Core products)
R&D key aspects of activity (Core products) PU BEVEDOL 1 BEVEDOL 16 BEVEDOL 18 BEVEDOL 20 BEVEDOL 21 Silicates GEODUR GEOFLEX GEOFLEX S Mining PF WILFLEX 5 CARBOFILLCARBOFILL + UP SIS capsule LOKSET capsule Civil Tunnelling BEVEDOL WF CarboStop CarboCrack Seal engineering Sewer Repair CarboLith PL /
Slide 23: Our products / Resins
Our products / Resins Type of resin Own production IC Production Traded product Patent protection 1 component polyurethane resins CarboStop X 2 component polyurethane resins BEVEDOL-BEVEDAN range X X CarboCrackSeal X CarboPur X WIPUR X PUR capsules X Lokset SiS capsules X Silicate resins CarboLith r
Slide 24: Our products / Bolts
Our products / Bolts Type of bolt Own production IC Production Traded product Patent protection Injection bolts Ischebeck 30/16 X Ischebeck 40/20 X Ischebeck 52/26 X Ischebeck 103/51 X R 32 X R 38 X GRP bolts K60-25 X K60-30 X J64-25 X 27/15 R32 X K75 X Friction bolts Boltex 10 Minova Geobolt Boltex
Slide 25: Our products / Pumps
Our products / Pumps Type of pump Own production IC Production Traded product Patent protection Pneumatic pumps PHP X X WIWA HD 1 X WIWA 14025 X CT-GX 5 II X CT-GX 45 II X CT-DP 40 X SK 90 X Mono WT 820 Minova Ekochem TF 1 X Electrical pumps CT-ET I X CT-EL 5 II X CT-PM X WF 100 X 1 component pumps
Slide 26: Our products / Accessories
Our products / Accessories Type of accessories Own production IC Production Traded product Patent protection Omega Drain X X Borehole packer BVS 40 X X Borehole packer with integrated mixer X X Bolt accessories Drill bits, adapters, plates, nuts etc. X Pump accessories Hoses, T connections, sparepar
Slide 27: SH&E Integration at Essen
SH&E Integration at Essen The first significant step of the SH&E integration process for all sites is Risk Profiling; this was done at Essen in June 2007. Risk Profiling identifies the significant risks for a given site and the associated highest priority SH&E model procedures to be applied (that is
Slide 28: SH&E Integration at Essen continued
SH&E Integration at Essen continued . . . The Traffic and forklift truck management model procedures introduced first at Essen » Detailed & comprehensive traffic and forklift truck risk assessment conducted; » A number of actions identified, some have already been implemented by the site (new barrie
Slide 29: Thank you for your attention!
THANK YOU FOR YOUR ATTENTION! 29