Boral — Corporate Update (September 2020)
31 slides from Boral's corporate update, Sep 3, 2020
Slide 1: Boral Berrima Cement
Build something great™ BORAL BERRIMA CEMENT 3 September 2020 > Community Liaison Group meeting Via Google Meet (Virtual)
Slide 2: Agenda
Agenda ˃ Welcome, administration and safety moment ˃ General business ˃ Operations ˃ Solid Waste Derived Fuels: Next steps toward the future ˃ Environment ˃ Other Planning matters ˃ Next meeting
Slide 3: Welcome, administration and 'safety moment'
Welcome, administration and ‘safety moment’ ˃ Welcome and re-introductions ˃ Guest: Dr Eric Savage, President, Berrima Residents Association ˃ Safety moment ˃ Previous meeting of the Community Liaison Group ˃ 5 December 2019 ˃ Note: Presentations and meeting notes from previous meetings are also ava
Slide 4: General business
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Slide 5: Berrima Residents Association matters
Berrima Residents Association matters ˃ Remembrance Driveway Memorial Grove ˃ Dr Eric Savage, President, Berrima Residents Association ˃ Signing of Memorandum of Understanding (MoU) with NSW Remembrance Driveway Council. ˃ Next steps with project: items on Boral land. ˃ Habitat corridor proposal ˃ C
Slide 6: Operations
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Slide 7: Operations update
Operations update ˃ As in every other aspect of life during 2020, this has been a very challenging year at Boral. ˃ Although no Boral operational assets in NSW were affected, the Summer bushfires impacted many of our customers and therefore our forward workflow. ˃ Ahead of COVID, our organisational
Slide 8: Operations update
Operations update ˃ Production: 830 000 tonnes produced across 2020 to date. ˃ Three week inventory stop during June due to COVID impacts on market demand. ˃ Safety: Site has passed 600 days Lost Time Injury (LTI) free. ˃ No serious harm incidents involving site personnel. ˃ During major planned kil
Slide 9: Operations update
Operations update ˃ Plant and Equipment: New HME water cart now commissioned and operating at site. ˃ 35000 litre capacity, significant assistance to site fugitive dust control. ˃ June-July 2019 ‘dust event’: Fine handed down by EPA around Christmas. ˃ Many learnings at site from incident and subseq
Slide 10: Solid Waste Derived Fuels: Next steps
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Slide 11: Solid Waste Derived Fuels: A success story
Solid Waste Derived Fuels: A success story ˃ Since being adopted into the Berrima Cement production process during 2018, our SWDF energy fuel system has proven to be a great initiative. ˃ Current rate (FY20) of SWDF consumption = 26300 tonnes per year equivalent (20400t of wood waste-derived fuel (W
Slide 12: Solid Waste Derived Fuels: A success story
Solid Waste Derived Fuels: A success story ˃ The positives that the SWDF initiative has brought to Berrima and our production process have encouraged us to start looking at enhancing what we can do with it. ˃ Today, we’d like to provide insight about some of the things we are looking at. ˃ Installat
Slide 13: Chloride bypass
Chloride bypass ˃ As we’ve discussed previously, in order to use increasing amounts of SWDF in the kiln’s fuel system, we need to install a chloride bypass. ˃ Existing SWDFs contain small amounts of chlorine-related compounds which, at current consumption, can be addressed by the existing production
Slide 14: Chloride bypass
Chloride bypass ˃ In December 2019, the NSW Government announced the awarding of a grant to Boral to assist with the building of the bypass. ˃ Grant of almost $4.7 million to be allocated from the NSW Environment Trust’s Waste Less, Recycle More initiative, the second given to the SWDF program. ˃ We
Slide 15: Increasing SWDF consumption amount
Increasing SWDF consumption amount ˃ The planning consent granted for the SWDF system in 2016 permits the use of up to 100 000 tonnes per annum equivalent of SWDFs in the kiln’s energy system. ˃ Amount is blended with coal. ˃ Original intake shed built for this capacity, extended during 2019. ˃ Howe
Slide 16: Increasing SWDF consumption amount
Increasing SWDF consumption amount ˃ Our potential solution? Seek to double the amount of SWDF intake permitted. ˃ Considering submission of a planning modification to raise the permitted annual usage of SWDFs to 200 000 tonnes per annum equivalent. ˃ Resulting displacement of 110 000 tonnes of coal
Slide 17: Increasing SWDF: Logistics
Increasing SWDF: Logistics ˃ One of the things we need to consider is that if we are going to use more SWDFs, then more has to be brought to site. ˃ WWDF and RDF are both processed by suppliers in Western Sydney and brought to site via heavy vehicles. ˃ At present consumption rates, an average of on
Slide 18: Increasing SWDF: Current Logistics
Increasing SWDF: Current Logistics 0 0 0 0 0 0 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 2 0 1 2 3 4 5 3 M-F Sat Sun = = = =
Slide 19: Increasing SWDF: Logistics under SWDF @ 200Kt
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Slide 20: Other SWDF types
Other SWDF types ˃ In introducing the SWDF concept to the community ahead of the gaining of planning approval, we shared the wide variety of materials which can act as an SWDF. ˃ All shown here are in common use across Europe (where there are stricter air quality standards) and other Australian stat
Slide 21: Summary: Why is the SWDF program valuable?
Summary: Why is the SWDF program valuable? ˃ Berrima Cement’s SWDF system does more than simply help Boral make cement and income. It’s important for other stakeholders as well, including the community. Issues facing Berrima / industry Cyclical customer Availability of cheap Berrima Cement Works dem
Slide 22: Environment
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Slide 23: Air Quality Management
Air Quality Management ˃ Recent stack monitoring. ˃ Stack testing undertaken during the 2019/20 reporting period was in compliance for all parameters.
Slide 24: Air Quality Management
Air Quality Management ˃ Dust Deposition trends from May 2017–July 2020: graph of historical results and gauge location map.
Slide 25: Air Quality Management
Air Quality Management ˃ Ambient Air Monitoring Program – HVAS.
Slide 26: Environmental overview
Environmental overview ˃ The AEMR for our reporting period was submitted in late June 2020 and accepted by the DPIE in July 2020. ˃ The site’s OEMP and associated management plans were updated in June 2020 to reflect the modifications to consent during 2019 and changes to the EPL as a result of outc
Slide 27: Other Planning Matters
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Slide 28: Other Planning matters
Other Planning matters ˃ Isotainers ˃ Approval was obtained from the NSW Department of Planning, Industry and Environment to establish isotainer handling activities during April. ˃ The approval will greatly assist us in reducing our reliance on road based deliveries from site. ˃ Construction of the
Slide 29: Next Meeting / Close
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Slide 30: Next meeting and close
Next meeting and close ˃ Next meetings ˃ Community Liaison Group – Dec 2020. ˃ ‘Whole of Community’ meeting – was to be held during Jul/Aug. COVID alternative is similar virtual session for late Oct 2020. DISCUSSION. ˃ Boral Berrima Cement contacts: ˃ Berrima Cement Works Reception 4860 2222 ˃ Paul
Slide 31: Thank you for your attendance
Build something great™ BORAL BERRIMA CEMENT > Thank you for your attendance