Monolithic Power Systems, Inc. · NASDAQ:MPWR
Monolithic Power Systems — Technical Presentation (August 2021)
19 slides from Monolithic Power Systems's technical presentation, Aug 5, 2021
Slide 1: Motor Driver ICs: Faults and Protection
Motor Driver ICs Faults and Protection Jian Zhao Aug. 2021 rev 20180504
Slide 2: Contents
Contents • DC Motor Basics • Starting, Stopping, and Reversing Motors • Abnormal Stresses – Shorts, Overvoltage • Motor Driver Protection Features • Summary / Q&A
Slide 3: DC Motor Basics
DC Motor Basics Series Resistance RS Power Source Series Inductance VSRC LS Back EMF VBEMF
Slide 4: Torque and Current
Torque and Current mMmrS
Slide 5: DC Motor Specs and Ratings
DC Motor Specs and Ratings Output Power 15 Watts Nominal Voltage (VSRC) 24 Volts No Load Speed 4000 RPM No Load Current 0.11 Amps Full Load Speed 2920 RPM Full Load Continuous Torque 50 mNm Full Load Continuous Current 1 A Stall Torque 190 nMn Stall Current 3.6 Amps Resistance (RS) 6.7 Ω
Slide 6: Startup of a DC Motor
Startup of a DC Motor Electrical energy Kinetic energy Series Resistance RS Current Power Source VSRC Rotation Torque Back EMF 0V When speed = 0: I = VSRC / RS
Slide 7: Managing Startup Current
Managing Startup Current 3.6A 1A 60mS 120mS
Slide 8: Stopping the Motor: Coasting
Stopping the Motor: Coasting Kinetic energy Series Resistance RS Rotation Torque Back EMF VBEMF Heat Coast I=0
Slide 9: Stopping the Motor: Braking
Stopping the Motor: Braking Electrical energy Kinetic energy Series Resistance Heat RS Rotation Torque Current Back EMF VBEMF Heat Short Brake I = VSRC / RS
Slide 10: Reversing the Motor
Reversing the Motor Electrical energy Kinetic energy Series Resistance RS Current Power Source VSRC Back EMF VBEMF Reverse I = (VBEMF + VSRC) / RS = ~ 2 * VSRC / RS
Slide 11: Short Circuits
Short Circuits
Slide 12: Voltage Stresses
Voltage Stresses Current Driver
Slide 13: Voltage Rise due to Deceleration
Voltage Rise due to Deceleration Electrical energy Kinetic energy Voltage! Current Current Rotation Torque H-Bridge
Slide 14: Thermal Stresses
Thermal Stresses Resistive Losses PR = I2R VIN
Slide 15: Motor Driver Protection Features: Overcurrent / Short Circuit
Motor Driver Protection Features: Overcurrent / Short Circuit VIN HS Gate Timing and VCP Driver Control OUT1 Logic LS Gate OUT2 VG Driver `` OC_REF OCP Comparator VIN Fault nFAULT Handling UVLO_REF UVLO Comparator OVP_REF TSD VIN OVP Comparator
Slide 16: False Overcurrent Trips
False Overcurrent Trips VIN VIN OUT1 OUT2 GND
Slide 17: Motor Driver Protection Features: Over/Under Voltage
Motor Driver Protection Features: Over/Under Voltage VIN HS Gate Timing and VCP Driver Control OUT1 Logic LS Gate OUT2 VG Driver `` OC_REF OCP Comparator VIN Fault nFAULT Handling UVLO_REF UVLO Comparator OVP_REF TSD VIN OVP Comparator
Slide 18: Motor Driver Protection Features: Thermal Protection
Motor Driver Protection Features: Thermal Protection VIN HS Gate Timing and VCP Driver Control OUT1 Logic LS Gate OUT2 VG Driver `` OC_REF OCP Comparator VIN Fault nFAULT Handling UVLO_REF UVLO Comparator OVP_REF TSD VIN OVP Comparator
Slide 19: Summary
Summary • Consider the stresses in a motor drive circuit when starting, stopping, and reversing the motor • Minimize power supply inductance • Add clamp circuits and large bulk capacitors to mitigate voltage transients • Be aware of heat dissipated in a motor driver, especially during abnormal condi
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