Slide 1: WEBINAR: Oxygen Concentrator Part 1 & Part 2
8/6/2020 WEBINAR : Oxygen Concentrator PART 1 & Part 2 1 This is Atlas Copco Customers in 180 countries 37 000 employees in 70+ countries Established in 1873 Stockholm, Sweden Turnover of nearly 95 BSEK / 9 BEUR Operating margin of 22.2% 2 1
Slide 2: To Be First in Mind – First in Choice
8/6/2020 To Be First in Mind – First in Choice, by Delivering Superior Customer Solutions, Globally Customer First Our People Grow Trusted Globally Innovative Performance Support For Life Efficiency Delivered We add value to the Our passionate people We will be market leaders We have efficient and W
Slide 3: Take-Aways
8/6/2020 Head Office Branch Office PT. Atlas Copco Indonesia Cilandak Commercial Estate # 203 JL. Cilandak KKO P. O. Box 7021 JKS CCE Jakarta 12560 - Indonesia Equipment call center +62 21 780 1008 Service call center +62 21 1500 287 atlascopco.indonesia@atlascopco.com 5 Part 1 Required Qualit
Slide 4: Generators vs Concentrators; Where Does Oxygen Come From?
8/6/2020 Generators vs Concentrators These are Oxygen Generators We are focusing on OXYGEN C O N C E N T R AT I O N 7 Where Does Oxygen Come From? ARGON & OTHERS STANDARD 0.9% AIR CARBON DIOXIDE 0.038% OTHER GASES KRYPTON 0.0001% OXYGEN HELIUM 0.0005% 20.9% HYDROGEN 0.0005% NEON 0.0018% NITROGEN XEN
Slide 5: Oxygen OFF-site
8/6/2020 Quality needs for Medical ? Permenkes No 4 Tahun 2016 Bab I ; Pasal 1 – Point 4 We also had, KEMENKES RI AKL 20403914521 ; expired by 31 Dec 2023 9 Oxygen OFF-site 10 5
Slide 6: Concentrating Oxygen By Liquefication
8/6/2020 Concentrating Oxygen By Liquefication NITROGEN GAS NITROGEN BOILS AT - LIQUID 196°C OXYGEN LIQUID NITROGEN OXYGEN BOILS AT - 183°C LIQUID AIR OXYGEN RICH LIQUID FRACTION DISTILLATION 11 Getting Oxygen to Hospitals 12 6
Slide 7: Liquid Cryogenics
8/6/2020 Liquid Cryogenics 13 Liquid Cryogenics Normal Evaporative Rate The degree of product loss from a cryogenic liquid container due to heat leak into the container as designed. The NER is checked by measuring the amount of product loss over a specified time and serves to confirm whether the ins
Slide 8: Medical Gas Main Rule: Always Supply the Patient
8/6/2020 Medical Gas Always Supply the patient !! Main Rule 15 Oxygen Off-Site / Liquid or Cylinder The tyranny of DISTANCE Transport is the greatest challenge in Oxygen supply • Liquid – losses increase over long distances • Liquids and Cylinders – they are both heavy and difficult to transport • C
Slide 9: Oxygen ON-site
8/6/2020 Oxygen Off-Site / Liquid or Cylinder The burdens of HANDLING Cylinders do not contain very much gas • It is not realistic to supply a larger facility using them (too much handling) • Cylinders cost money to rent (a hidden cost) • The hospital must pay for them if they are lost or stolen 17
Slide 10: Oxygen On-Site: Indications and Risk Assessment
8/6/2020 Pharmacopeia Medicinal Drug O2-93 can be obtained onsite from ambient air by means of 93 pressure swing adsorption through molecular sieves in oxygen concentrators OXYGEN Produced onsite into their pipeline system, rather than oxygen obtained from gas manufacturers 19 Oxygen On-Site Indicat
Slide 11: Oxygen On-Site; Science of Oxygen Concentration
8/6/2020 Oxygen On-Site Supply Sources from OXYGEN CONCENTRATORS Oxygen Supply Source A HTM02-01 or NFPA99 • Remember: 2 or more Supply Sources = Central Supply System • Cascade system – Always Supply the Patient! Oxygen Supply Source B Oxygen Reserve Supply (Manifold System) 21 Science of Oxygen Co
Slide 12: Science of Oxygen Concentration
8/6/2020 Science of Oxygen Concentration O2 O2 Basic Science of ZEOLITES O2 • In concentrators, we use a molecular sieve N2 material like Zeolite, which has a microporous structure to capture small molecules N2 • Holds Nitrogen back and lets Oxygen through (includes minute molecules of Argon) O2 N2
Slide 13: Science of Oxygen Concentration
8/6/2020 Science of Oxygen Concentration 1. Pressure vessel packed with zeolite 2. We start flowing air through the vessel. The zeolite retains the nitrogen preferentially 3. As nitrogen is retained, the air becomes “Oxygen enriched” 4. More nitrogen is retained, the Oxygen concentration rises 5. “O
Slide 14: Pressure Swing Adsorption; On-Site Oxygen Concentrator
8/6/2020 Pressure Swing Adsorption OXYGEN GAS PSA technology to isolate Oxygen molecules from other molecules in compressed air. Nitrogen and PSA other gases are adsorbed. The result is virtually 93 to 95 percent Oxygen at the outlet of the concentrator. 1 ADSORBENT (ZEOLITE) NITROGEN 2 NITROGEN & O
Slide 15: Constructing A Concentrator Supply Source
8/6/2020 Constructing A Concentrator Supply Source ESSENTIAL THAT CLEAN QUALITY AIR IS FED INTO CONCENTRATOR OXYGEN MONITOR AIR SOURCE AIR PREPARATION AIR STORAGE CONCENTRATOR OXYGEN STORAGE CONTROLS CONTROLS 93% OIL 14 Liters Of Air PURITY (Pharmacopeia Drug) DRYER FILTER to Obtain REMOVAL 1 Liter
Slide 16: BeaconMedaes Oxyplant; Cascade Design
8/6/2020 BeaconMedaes Oxyplant (Single Train) NITROGEN TO ISOLATION VALVES 7 BAR ATMOSPHERE REGULATOR DUST FILTER DIGITAL FLOWMETER 5 BAR 7.5 BAR < 5°C G OIL SCREW REFRIGERANT LINE AIR OXYGEN OXYGEN END OF LINE COMPRESSOR DRYER FILTERS VESSEL CONCENTRATOR VESSEL CONTROL (OGP) O2 MONITOR AIR SOURCE A
Slide 17: OXYPLANT: Controller Screen and Air Compressor
8/6/2020 OGP Controller Screen Oxygen Purity Purity in O2 Buffer Vessel 93.13 % 238.8 l/min Reading from digital flowmeter Outlet Flow Pressure in O2 Buffer Vessel Buffer Pressure 3.79 bar 4.3 °C Dewpoint at OGP inlet Pressure Dewpoint Operating status & controls ! Screen view option Cycle informati
Slide 18: OXYPLANT: Air Dryer and Filtration
8/6/2020 02 OXYPLANT AIR DRYER • Atlas Copco FX refrigerant dryer 02 • Self regulating pressure • Reach 3 °C PDP at 45 °C with nominal flow AIR DRYER OGP MED 35 03 OXYPLANT F I LT R AT I O N • 3-stage filters: UD+, QDT, PDp+ 03 • • • UD+: Oil aerosol, wet dust QDT: Oil vapor PDp+: Fine dry dust • IS
Slide 19: OXYPLANT: Air Vessel and Concentrator
8/6/2020 04 OXYPLANT AIR VESSEL • Steel construction 04 • • • Adequately sized to feed concentrator Protected by a safety pressure relief valve Zero loss electronic drain valve • Pressure gauge AIR VESSEL OGP MED 37 05 OXYPLANT C O N C E N T R AT O R • Outlet Oxygen purity at 93% +/- 3% 05 • • • Pre
Slide 20: OXYPLANT: Oxygen Vessel and Regulation
8/6/2020 06 OXYPLANT OXYGEN VESSEL • Steel construction 06 • Adequately sized to ensure O2 pressure during nominal operation • Protected by a safety pressure relief valve • Pressure gauge Oxygen Vessel OGP MED 39 07 OXYPLANT R E G U L AT I O N • Isolation valve 07 • • • Line regulator Dust filter ap
Slide 21: Flow Diagram
8/6/2020 Flow Diagram Delivery Concentrator O2 vessel 41 Flow Diagram 93% Purity <90% Purity Exhaust to atmosphere 42 21
Slide 22: OGP
8/6/2020 OGP RV03 For Oxygen analyzer Solenoid to control valves RV02 For solenoid RV01 For incoming compressed air 43 RV03: set 2 bar Sample line from Oxygen Vessel 6 bar to solenoids RV02: set 6 bar SV01 SV02 7 bar from air vessel RV01: set 5-6 bar 44 22
Slide 23: Determine What Flow is Required
8/6/2020 Which Plant Size? Determine What Flow is Required 45 Oxygen Diversified Flow Calculation Sample Reference: HTM02-01 Table 13, page 26 For a hospital with 5 Operating Theatres, 10 ICU bays, 10 A&E (Resus), 20 in-patient beds, the diversified flow for Oxygen is as the following: Area Beds/Bay
Slide 24: Specification Sheet
8/6/2020 Refer Specification Sheet 47 Specification Sheet 48 24
Slide 25: Check Plantroom Size
8/6/2020 Can the Oxyplant Fit? Check Plantroom Size 49 Can the Oxyplant Fit In This Room? 8600 LOUVRES 4500 50 25
Slide 26: Refer All Equipment Dimensions
8/6/2020 Can the Oxyplant Fit? Refer All Equipment Dimensions 51 Measure & Arrange Placement Is This The Best Arrangement? LOUVRES O2 Vessel 1000L 1335 Flowmeter Air Vessel 550 898 1108 930 1000L 735 1640 52 26
Slide 27: Design As If You Are the Owner
8/6/2020 Design As If You Are the Owner LOUVRES Air Vessel 1000L 1335 930 898 1640 550 735 O2 Vessel 1108 1000L Flowmeter 53 Always Consider Ergonomics & Aesthetics LOUVRES 550 1335 930 898 Air Vessel O2 Vessel 1000L 1000L 1640 735 1108 Flowmeter 54 27
Slide 28: Filling Oxygen Cylinders
8/6/2020 SETUP PROCEDURES SV05 PURGE VALVES SV11 OGP-MED & O2 VESSEL SV12 FROM DRYER TO FACILITY DIGITAL FLOWMETER AIR VESSEL GA01 RV04 O2 ANALYZER SL01 SOLENOID RV03 FILTERS SV03 RV02 DDp FILTER SV04 SV02 SV01 RV01 55 Filling Oxygen Cylinders 4.2 BAR O2-93 TO 5 BAR FACILITY 137 BAR OXYGEN OXYGEN EN
Slide 29: Why OxyPlant??
8/6/2020 Things To Remember Concentrators are not ideal for every application, but there are specific applications where they are a useful solution Success with a concentrator is all about the quality of the feed air There are many elements to making a concentrator central supply system work correct
Slide 30: Thank You For Join
8/6/2020 THANK YOU FOR JOIN 59 Home of Industrial Ideas Visit us : www.beaconmedaes.com www.atlascopco.com 60 30