Slide 1: Advanced Planning & Scheduling
Advanced Planning & Scheduling Quantum Qguar Sp. z 0.0.
Slide 2: Qguar APS – one of many solutions in SCE software portfolio
QGUAR APS – one of many solutions in SCE software portfolio TOS 4WEB APS OTM VW - VISUAL WAREHOUSE TMS – Transport Management System YMS – Yard Management System APS – Advanced Planning & Scheduling PILOT DASHBOARD 4WEB – Internet Acces BI WMS – Warehouse Management System Queryser DAS MESSAGING MES
Slide 3: Qguar APS – Advanced Planning & Scheduling
QGUAR APS – Advanced Planning & Scheduling APS (Advanced Planning & Scheduling) – IT solutions class, which allows for composing and optimisation of complex production plans. Qguar APS: APS class solution, supporting management and planner in sophisticated production scheduling and optimisation Lowe
Slide 4: Company as element in the supply chain and main Quantum's solutions
Company as element in the supply chain and main Quantum’s solutions WMS WMS APS WAREHOUSING PRODUCTION WAREHOUSING TRANSPORT TMS raw materials planning components finished goods execution packaging PLANT’S ENVIRONMENT PLANT’S ENVIRONMENT PLANT’S ENVIRONMENT YMS MES
Slide 5: General Qguar APS flow-chart (split into main processes)
General QGUAR APS flow-chart (split into main processes) System configuration Definition of callendar Definition of resources Import of production operations XML file with data from host system (MES, ERP) Definition of KPI - indicatiors of schedule Preparation of schedule Choice of scheduling criter
Slide 6: Qguar APS – functional scope
QGUAR APS – functional scope APS Creation of production Parallel management of many Visualisation of schedule schedule production plans (including dates of completion) (with simulation of plans on the daily weekly or monthly basis) Number of KPIs Production planing enabling evaluation of particular
Slide 7: Data architecture
Data architecture Data structure in Qguar APS allows for adaptation of the solution to production organisation scheme in the company. ENVIRONMENT ENVIRONMENT factory, branch, production departments, technological installation SESSION Schedule 1 SESSION 1 Schedule 2 set of fixed data about orders to
Slide 8: Qguar APS data
Qguar APS data Data from external solutions Qguar APS internal configuration data Production orders Masterdata (callendars, resources) Technology of production Set up times scheets (including resources to be used for orders completion) Schedule’s configuration (indicators) Information ab
Slide 9: Callendars – daily chart
Callendars – daily chart Features Unlimited number Identification of days off and holidays Definition of name and scope of validity Each day can have different hours structure
Slide 10: Basic resources
Basic resources Types of basic resource Machinesy Features Workers Production capacity limited/unlimited, daily/weekly Cooperating resources Resources alternative/subordinate Optimal load Efficiency Work callendar
Slide 11: Subordinate resources
Subordinate resources Features Production capacity limited/unllimited, daily/weekly Resources Subordinate altenative/subordinate Warehouse, storage location Optimal load Form / matrix Efficiency Tool Accessories Work callendar Transportation / route Subordinate resources have ass
Slide 12: Gantt diagram - Resources
Gantt diagram - Resources Gantt diagram Gantt diagram for resources is the basic application chart presenting plan of completion of orders assigned to resources in time
Slide 13: Gantt diagram – basic features
Gantt diagram – basic features Basic features Manual planing of operations Intuitive navigation between operations Detailed presentation of objects introduced on the diagram Dynamic changes of timescale or using one of predefined ranges Graphic presentation of operation status, delays, set
Slide 14: Charakteristics
Charakteristics Definition of characteristics for operations/products used for identification of set up times in case of operations with different features
Slide 15: Input resources
Input resources Operations done by using input resources can be done simultanously
Slide 16: Gantt diagram – production orders
Gantt diagram – production orders Gantt chart for prodution orders is auxiliary diagram for Wykres Gantta dla zleceń jest diagramem pomocniczym obrazującym visualisation of order processinf in time Definable, graphic marking of operation status Transparent overview of order processing Dynamic
Slide 17: Scheduling in Qguar APS - criteria
Scheduling in QGUAR APS - cryteria Minimizing of waiting time Maximizing resource load Maximizing revenue in the time period Minimizing delays Minimizing the greatest delays Minimizing of deviation from the terms of delivery Maximizing the implementation of orders priorities Minimizing set up times
Slide 18: Optimization in Qguar APS - criteria
Optimization in QGUAR APS - cryteria Optimization algorythm depends on the user having the ability to determine weight of each criterion of optimization Results obtained on the optimization process can be traced by analyzing changes in key indicators
Slide 19: Reports
Reports OPERATIONS BY RESOURCES list of scheduled operations on particular resources. Activities to be carried out on a workplace in a line with the production plan OPERATIONS BY ORDER list of operations in different orders . Activties to be done in order to carry out given production order. OPERATI
Slide 20: Report - example
Report - example EE] Monitoring of the work in prosress =e J ListoFthe production orders | Operator Production orders 5 6 bage1) Q TB avanty otrows onste 200 Type of met editninber | Pennedstrtdete —|Parnedenddate | Actalstatae ——Pumed [Made [Wor advancement | Promess oft arcs pocucton—[wmunege 1142
Slide 21: Reports - example
Reports - example Diagram Pareto czasu trwania przestojow wg przyczyn Data od: 2014-03-26 00:00:00 Typ maszyny: Typ zlecenia Centrum kosztéw: Data do: 2014-03-26 23:59:00 (Nr maszyny: Nr zlecenia: ‘Wydzial: 140 09 Czas trawania przestoju [min]
Slide 22: Reports - example
Reports - example OEE Indicator — Packaging line 01 The report presents Overall Equipment Efficiency for selected machine or group of machines. 40 5 60 to: 2016.02.10 15:15 30 70 20 80 10 90 0 100 OEE 73,1 78,93 % 93,13 % 99,53 % Availability Performance Quality IT for Supply Chain Management
Slide 23: Interface - dataexchange
Interface - dataexchange Architecture QGUAR APS MONITOR XML/DB QGUAR APS MES/ERP Technical conditions System delivering technology and data about machines (Qguar MES or ERP)
Slide 24: Interfaces – dataexchange: strict integration with ERP
Interfaces – dataexchange: strickt integration with ERP APS Trade order • Delays (acceleration) Confirmation of of production plan Production plan plan fulfillment • Confirmation of order completion /plan correction/changes Scada/HMI ERP MES • BOMs/recipes technologies/articles Specifications Produc
Slide 25: Interfaces – details of dataexchange
Interfaces – details of dataexchange ENVIRONMENT SESSION SCHEDULE Resources Resources Resources Callendars Callendars Callendars Downtimes Downtimes Downtimes Capacity changes Capacity changes Capacity changes Open interface enabling integration with other solutions Propoertys Propoertys Propertys
Slide 26: Chosen KPIs in the field of production scheduling
Chosen KPIs in the field of production scheduling Possible indicators enabling definition of the schedule’s quality with respect to the assumed value: Idle time and downtime The average delay in days Prodution time Cooperation time Degree of implementation of priorities Ahead of the aver
Slide 27: Advantages of using the Qguar APS
Advantages of using the QGUAR APS Optimization of production scenarios Reaction to production changes Definition of critical path, which illustrates the shortest possible time of order completion Identification of processes which in case of delay can cause delay of whole order completion.
Slide 28: Thank you for your time
Thank you for your time AGUAR Quaniiii