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Eurofins Scientific — Technical Presentation (June 2005)
81 slides from Eurofins Scientific's technical presentation, Jun 14, 2005
Slide 1: Eurofins Product Emission Testing
Indoor Air Quality: Product Emissions Eurofins Product Emission Testing Volatile Organics VOC Formaldehyde and more www.eurofins.com/product-testing Reinhard Oppl 14 June 2005 Oppl 1
Slide 2: Emissions Testing
Indoor Air Quality: Product Emissions Emissions Testing Emissions may be tested for Compliance with legislative requirements Application for voluntary labels (like EMICODE) Compliance with customer requirements (clean rooms, car and aircraft industry) Internal purposes 14 June 2005 Oppl 2
Slide 3: Testing Techniques
Indoor Air Quality: Product Emissions Testing Techniques Emission Test Chamber Easier testing methods Extraction, Headspace, Thermal extraction Correlation with emission process ? Reference method and day-by-day fast tests Emissions process is the same – the translation into a testing me
Slide 4: International business: various quality requirements
Indoor Air Quality: Product Emissions International business — Various quality requirements — Many different emissions requirements 14 June 2005 Oppl 4
Slide 5: Different testing procedures world-wide
Indoor Air Quality: Product Emissions Different testing procedures world-wide, although the process of emissions is the same everywhere 14 June 2005 Oppl 5
Slide 6: What is the present status?
Indoor Air Quality: Product Emissions What is the present status ? — How can we handle these requirements in the most economic manner ? 14 June 2005 Oppl 6
Slide 7: Three approaches
Indoor Air Quality: Product Emissions Approach 1: Combine tests for different countries — Approach 2: Simplify testing procedures — Approach 3: Avoid false testing 14 June 2005 Oppl 7
Slide 8: Emissions Testing World-Wide
Indoor Air Quality: Product Emissions Emissions Testing World-Wide Multitude of testing protocols and methods International Standards ISO, EN, ASTM, JIS Europe USA Pacific Region Japan 14 June 2005 Oppl 8
Slide 9: Testing Techniques
Indoor Air Quality: Product Emissions Testing Techniques Emissions process is the same everywhere – the translation into a testing method is different Emission test chamber: Simulation of use Easier testing methods Extraction, Headspace, Thermal extraction Correlation with emission process
Slide 10: Emissions Testing: How it works
Indoor Air Quality: Product Emissions Emissions Testing How it works 14 June 2005 Oppl 10
Slide 11: Take a sample
Indoor Air Quality: Product Emissions Take a sample Photo: Jan Boon, forbo linoleum 14 June 2005 Oppl 11
Slide 12: Wrap the sample in aluminium foil
Indoor Air Quality: Product Emissions Wrap the sample in Aluminium foil Photo: Jan Boon, forbo linoleum 14 June 2005 Oppl 12
Slide 13: Wrap the sample in polyethylene foil
Indoor Air Quality: Product Emissions Wrap the sample in polyethylene foil Photo: Jan Boon, forbo linoleum 14 June 2005 Oppl 13
Slide 14: Send the airtight package to the laboratory
Indoor Air Quality: Product Emissions Send the airtight package to the testing laboratory Photo: Jan Boon, forbo linoleum 14 June 2005 Oppl 14
Slide 15: Cut the test specimen out of the sample roll
Indoor Air Quality: Product Emissions Cut the test specimen out of the sample roll Photo: Jan Boon, forbo linoleum 14 June 2005 Oppl 15
Slide 16: Mount the specimen on an inert support
Indoor Air Quality: Product Emissions Mount the specimen on an inert support, seal the edges with aluminium tape or with a frame Photo: Jan Boon, forbo linoleum 14 June 2005 Oppl 16
Slide 17: Application of adhesive
Indoor Air Quality: Product Emissions Application of adhesive Photo: Eurofins Danmark 14 June 2005 Oppl 17
Slide 18: Drawing of adhesive with a notched trowel
Indoor Air Quality: Product Emissions Drawing of adhesive with a notched trowel Photo: Eurofins Danmark 14 June 2005 Oppl 18
Slide 19: Drawing of adhesive with a notched trowel
Indoor Air Quality: Product Emissions Drawing of adhesive with a notched trowel Photo: Eurofins Danmark 14 June 2005 Oppl 19
Slide 20: Application of paint
Indoor Air Quality: Product Emissions Application of paint Photo: Eurofins Danmark 14 June 2005 Oppl 20
Slide 21: Insertion of test specimen into test chamber
Indoor Air Quality: Product Emissions Insertion of test specimen into test chamber Photo: Eurofins Danmark 14 June 2005 Oppl 21
Slide 22: Test chamber with samples and test specimen
Indoor Air Quality: Product Emissions Test chamber with samples and test specimen Photo: Eurofins Danmark 14 June 2005 Oppl 22
Slide 23: Test chambers
Indoor Air Quality: Product Emissions Test chambers Photo: Eurofins Danmark 14 June 2005 Oppl 23
Slide 24: Air flow control for test chambers
Indoor Air Quality: Product Emissions Air flow control for test chambers Photo: Eurofins Danmark 14 June 2005 Oppl 24
Slide 25: Monitoring of flow, temperature and humidity
Indoor Air Quality: Product Emissions Monitoring of flow, temperature and humidity in test chambers Photo: Eurofins Danmark 14 June 2005 Oppl 25
Slide 26: ADPAC test chamber and seal box
Indoor Air Quality: Product Emissions ADPAC test chamber and seal box JIS A 1901 KS M 0000-2 14 June 2005 Oppl 26
Slide 27: FLEC Field and Laboratory Emissions cell
Indoor Air Quality: Product Emissions FLEC Field and Laboratory Materials Emissions cell EN 13419 - 3 14 June 2005 Oppl 27
Slide 28: Air sampling Tenax TA tubes in series
Indoor Air Quality: Product Emissions Air sampling 2 Tenax TA tubes in series Photo: Eurofins Danmark 14 June 2005 Oppl 28
Slide 29: Air sampling active charcoal tube
Indoor Air Quality: Product Emissions Air sampling Active charcoal tube Photo: Eurofins Danmark 14 June 2005 Oppl 29
Slide 30: Then follows chemical analysis
Indoor Air Quality: Product Emissions Then follows chemical analysis, e.g. VOC, Aldehydes, Ammonia, and more 14 June 2005 Oppl 30
Slide 31: Emissions Labels – I
Indoor Air Quality: Product Emissions Emissions Labels – I Scandinavia M1 (Finland) VOC, Formaldehyde, Ammonia, Odour after 28 days Indoor Climate Label (Denmark and Norway) VOC after 3+10+28 days, Odour after 28 days Nordic Swan (whole Scandinavia) Adhesives: VOC after 28 days 14 June 2005 Op
Slide 32: Emissions Labels – II
Indoor Air Quality: Product Emissions Emissions Labels – II German speaking countries AgBB / DIBT, Germany: Approval system VOC after 3 days + VOC + NIK + SVOC +Formaldehyde after 28 days Blue Angel, Germany – like DIBt Austrian Umweltzeichen – similar to DIBt GuT (carpets, Germany) – simila
Slide 33: Emissions Labels – III
Indoor Air Quality: Product Emissions Emissions Labels – III Europe EU Flower – none CESAT – Avis Technique (France) – similar to DIBt Portugal – similar to DIBt Other systems under development ??? CertiPUR – industry label for PUR foam 14 June 2005 Oppl 33
Slide 34: Emissions Labels – IV
Indoor Air Quality: Product Emissions Emissions Labels – IV USA Green Label of CRI (carpets, adhesives, USA) VOC + Aldehydes several times in 1st week CHPS (California, USA) VOC + Aldehydes three times within 2nd week Greenguard (USA) VOC + Aldehydes several times in 1st week 14 June 2005 Oppl
Slide 35: Emissions Labels – V
Indoor Air Quality: Product Emissions Emissions Labels – V Far East Green Council (Hong Kong, China) VOC + Formaldehyde after 28 days Regulations in Japan Formaldehyde several times within 28 days, at 28 °C in special chamber Regulations in Korea VOC + Formaldehyde after 4 days, at 25 °C in sp
Slide 36: Europe – I
Indoor Air Quality: Product Emissions Europe – I Different players, controversial debate European Union - Construction Products Directive CPD Essential Requirement ER 3 - Hygiene and Health AgBB, DIBT, CSTB as national interpretation Approval systems – CE marking ? CEN Construction Sector Ne
Slide 37: Europe – II
Indoor Air Quality: Product Emissions Europe – II CE Marking as alternative to approval systems prEN 14041 and prEN 15052 for specific requirements (Floor coverings) – similar to DIBt but a bit simplified Similar project in discussion for wooden floorings Made already earlier: ENV 13999 (Adhes
Slide 38: Europe – III
Indoor Air Quality: Product Emissions Europe – III Voluntary Quality Labels for Low Emissions Tendency towards harmonisation of testing schedule and testing technique (EN 13419 / ISO 16000) NIK / LCI approach will be used (OEL / 100 or 1000) R value (Σ (conc(i) / LCI (i)) ) European project
Slide 39: Testing Standards
Indoor Air Quality: Product Emissions CEN ISO ASTM JIS Testing Standards EN 13419 Parts 1 (chamber), 2 (FLEC), 3 (Preparation of test specimen), 4 (VOC; TVOC) will be published also as ISO 16000-9, -10 and -11 ISO 16000-6 (VOC; TVOC) and -3 (Aldehydes) Basic Standards: ISO 16017 (Frame standar
Slide 40: Testing schedules
Indoor Air Quality: Product Emissions Testing schedules Europe: Testing shall simulate use patterns After 1 day: Toxic (C), Identification After 3 days: Renovation, fast re-occupation After 28 days: Long-term emissions America Long-term emissions are estimated from tests after e.g. 1, 2, 3,
Slide 41: Chamber Parameters
Indoor Air Quality: Product Emissions Chamber Parameters Chamber size: 20 litres – 1000 litres and more FLEC cell: very small, higher air flow Temperature (23 °C / but Japan: 28 °C, Korea: 25 °C) Relative Humidity (50 %) Air exchange / Loading = Area Specific Flow Rate For flooring and a
Slide 42: Organic Compounds VOC, SVOC
Indoor Air Quality: Product Emissions Organic Compounds VOC, SVOC Conventional method (ISO 16000-6) (not optimised for some of the measured compounds) Adsorption / desorption: Tenax TA / thermal desorption Upper / lower limit of VOC definition varies: 50 °C / 260 °C (old version), or n-C6 / n-
Slide 43: VOC, SVOC - II
Indoor Air Quality: Product Emissions VOC, SVOC - II TVOC: Toluene equivalent or Sum of identified compounds Single substances: Required reporting limit may vary (2 / 5 / 20 µg/m³) Formaldehyde, other volatile aldehydes: Very volatile aldehydes, but many of these are not included because they
Slide 44: Special Compounds
Indoor Air Quality: Product Emissions Special Compounds Carcinogenic / Mutagenic / Teratogenic VOC According to IARC / EU / German TRGS list as far as can be monitored by ISO 16000 test (Tenax TA / thermal desorption) Categories 1, 2, and / or 3 1 or 10 µg/m³ as most common reporting limits
Slide 45: German AgBB Scheme - I
Indoor Air Quality: Product Emissions German AgBB Scheme - I Task for health related assessment of building products Basic concept, voluntary Yearly update of NIK list (LCI) Compulsory only after adoption by DIBt Floor coverings for rooms for long-term stay More products planned Volunt
Slide 46: German AgBB Scheme - II
Indoor Air Quality: Product Emissions German AgBB Scheme - II After 3 days: TVOC, carcinogenic VOC After 28 days "Health related assessment": TVOC, aldehydes Carcinogenic VOC NIK / R, without NIK TSVOC Odour 14 June 2005 Oppl 46
Slide 47: German AgBB Discussion
Indoor Air Quality: Product Emissions German AgBB Discussion Stop of test earlier than after 28 days (3, 7, 10 days)? Reliability of tests? Limit for assessment of single VOC (2 or 5 µg/m³)? Handling of non identified compounds? Assignment of compounds to VOC, VVOC, SVOC? List of measura
Slide 48: German DIBt Procedures
Indoor Air Quality: Product Emissions German DIBt Procedures Take contact to DIBt Hand over receipt Inflammability test 28 days emission chamber test Application, authorisation Contract with "PÜZ-Stelle", external surveyor Control test after PÜZ taking samples on-site Today: 3 days c
Slide 49: Reporting – I
Indoor Air Quality: Product Emissions Reporting – I TVOC, TSVOC Specified list with single VOC or with groups of VOC LCI, NIK, C-REL (derived from OEL by division with 100 or 1000) R value (Σ (conc(i) / LCI (i)) ) Non-LCI Non-identified compounds Sometimes restriction of non-ID (in %) is
Slide 50: Reporting – II
Indoor Air Quality: Product Emissions Reporting – II Concentration, or Emission rate, or Calculated emission µg / m³ in test chamber, or µg / (m² x h) from material, or µg / m³ in a model room Emission Class Time when compliance was reached 14 June 2005 Oppl 50
Slide 51: Odour
Indoor Air Quality: Product Emissions Odour Static, from desiccator (GuT, UZ 07, Natureplus) Dynamic, from CLIMPAC chamber (M1, DICL) Acceptance, Intensity Dynamic, European Odour Units, Olfactometer EN 13725 Static, French NF X 43-103 Comparison of measured Concentration with Odour thresh
Slide 52: Sniffing Port and gas chromatogram
Indoor Air Quality: Product Emissions Sniffing Port and gas chromatogram 14 June 2005 Oppl 52
Slide 53: Odour
Indoor Air Quality: Product Emissions Odour Intensity / Hedonic Tone / Preference Subjective factor makes odour testing difficult to reproduce - Calibration of panel (by selection) is essential but only foreseen in EN 13725 Rating: 1 to 6 or 1 to 5 for non detectable to unbearable Acceptabil
Slide 54: Light in the jungle of different specifications?
Indoor Air Quality: Product Emissions Light in the jungle of different specifications ? Ideal situation would be: Harmonised testing protocol Test specimen, chamber, testing schedule – EN 13419 1-3 / ISO 16000 9-11 Analysis – ISO 16000-6, -3 Reporting then still may follow national specifi
Slide 55: Not much light in the jungle
Indoor Air Quality: Product Emissions Not much light in the jungle Today the testing protocols only partially in line Test specimen: e.g. 4 different protocols for adhesives How to deal with covered products ? Test chamber: Tendency towards 20 litres only outside Europe Testing schedule: T
Slide 56: Unnecessary Costs from Variety of Test Protocols
Indoor Air Quality: Product Emissions Unnecessary Costs from Variety of Test Protocols Today different tests are needed, although covering the same process (emission) Testing labs need to jump between very similar methods day in, day out Difficult to have large homogenous testing series in a l
Slide 57: What can be done?
Indoor Air Quality: Product Emissions What can be done ? Bring together the different testing protocols Harmonise TVOC and SVOC calculation M1 (Finland), CESAT, EMICODE follow EN 13419 / ISO 16000 procedures DIBt, GuT, Natureplus follow EN 13419 / ISO 16000 procedures to a large extent Exc
Slide 58: What we try to do
Indoor Air Quality: Product Emissions What we try to do Eurofins tries to combine different tests as far as possible (e.g. EMICODE plus M1 plus CESAT) This saves a lot of costs for the customer Also ASTM and CHPS testing can be integrated into a common test JIS testing cannot be integrated b
Slide 59: VOC (Tenax TA)
Indoor Air Quality: Product Emissions VOC (Tenax TA) Samp- Blue ASTM, AgBB/ Austria ISO ling / Angel M1 CESAT JIS A DIBT UZ Test Testing UZ 38 1901 UZ07 1 day X Only C X* UZ35 3 days X X X X* UZ07 28 days X X X X X JIS UZ42 LCI calcul- X X ? ation 14 June 2005 Oppl 59
Slide 60: Aldehydes (DNPH)
Indoor Air Quality: Product Emissions Aldehydes (DNPH) Samp- Blue ASTM, AgBB/ Austria ISO ling / Angel M1 CESAT JIS A DIBT UZ Test Testing UZ 38 1901 1 day UZ35 X* 3 days X X* 28 days (X) X X X X JIS NH3 others (Odour) Odour 14 June 2005 Oppl 60
Slide 61: Combining tests for different countries saves money
Indoor Air Quality: Product Emissions Combining tests for different countries — saves money compared to ordering each test separately 14 June 2005 Oppl 61
Slide 62: Eurofins can test for
Indoor Air Quality: Product Emissions Eurofins can test for: DIBt, Germany EMICODE, Europe CESAT, France (adhesives and more) M1, Finland Californian CHPS (*) Blue Angel, Germany Green Label, Hong Kong (*) (RAL UZ 38, 113, 117) Korean Label (in preparation) Umweltzeichen, Austria
Slide 63: Three approaches
Indoor Air Quality: Product Emissions Approach 1: Combine tests for different countries — Approach 2: Simplify testing procedures — Approach 3: Avoid false testing 14 June 2005 Oppl 63
Slide 64: Simplify Testing - I
Indoor Air Quality: Product Emissions Simplify Testing - I Skip long-term test (28 days) if requirements are fulfilled at earlier time with good safety margin – and if accepted by certification organisation. Examples: GuT 3 days test often fulfils 28 days limits Adhesives 10 days EMICODE test:
Slide 65: Emission decay over time
Indoor Air Quality: Product Emissions Emission decay over time Volatile compound as example Example for emission decay 14 June 2005 Oppl 65
Slide 66: Simplify Testing - II
Indoor Air Quality: Product Emissions Simplify Testing - II Reduce scope of detailed analyses when experience says that monitoring of sum parameters will give a sufficient control – and if accepted by certification organisation: No LCI should be in question when TVOC below X µg/m³ for a given pr
Slide 67: Simplify Testing - III
Indoor Air Quality: Product Emissions Simplify Testing - III Emissions process – different ways of translation into a testing method Emission Test Chamber = simulation of real room = reference method Easier / cheaper testing methods Extraction, Headspace, Thermal extraction Correlation wit
Slide 68: Applying simplified tests saves money
Indoor Air Quality: Product Emissions Applying simplified tests where accepted — saves money compared to full-scale sophisticated chamber tests 14 June 2005 Oppl 68
Slide 69: Three approaches
Indoor Air Quality: Product Emissions Approach 1: Combine tests for different countries — Approach 2: Simplify testing procedures — Approach 3: Avoid false testing 14 June 2005 Oppl 69
Slide 70: Reliability of chamber tests
Indoor Air Quality: Product Emissions Reliability of chamber tests 14 June 2005 Oppl 70
Slide 71: VOC, SVOC Test Reproducibility
Indoor Air Quality: Product Emissions VOC, SVOC Test Reproducibility Reliability of test results: Variation +/- 20 % (RSD) guaranteed within our lab (sometimes even better) Low concentration = higher uncertainty (weaker MS signal) 14 June 2005 Oppl 71
Slide 72: TVOC Reproducibility within Eurofins Laboratory
Indoor Air Quality: Product Emissions TVOC Reproducibility within Eurofins Laboratory: 6 Flooring Samples in 2 Test Chambers each (µg/m³) 1200 1000 800 600 400 200 0 A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2 14 June 2005 Oppl 72
Slide 73: VOC, SVOC Test Reproducibility
Indoor Air Quality: Product Emissions VOC, SVOC Test Reproducibility Reliability of test results: Variation +/- 20 % (RSD) guaranteed within our lab (sometimes even better) Low concentration = higher uncertainty (weaker MS signal) Variation +/- 50% between different labs (RSD) Minimum : Ma
Slide 74: TVOC 2nd GEV Round Robin Test
Indoor Air Quality: Product Emissions 1 Adhesive tested by 20 labs TVOC 2nd GEV Round Robin Test TVOC GEV (Results of Participants) 800 TVOC µg/m³ 600 400 200 0 . . . . . . . . . . . . . . . . . . . Participants 1 lab did not report a TVOC 14 June 2005 Oppl 74
Slide 75: Single Substances: 2. GEV Round Robin Test
Indoor Air Quality: Product Emissions Single Substances: 2. GEV Round Robin Test Ethylene glycol: 20 labs testing ONE adhesive 500 14 Labs: 400 12 to 470 µg/m³ µg/m³ 300 6 Labs found 200 NOTHING 100 0 G J ORWT X ME V U L P HQ D S I F Y This was a bad example – some substances showed better results 1
Slide 76: Reproducibility in VOC Round Robin Tests
Indoor Air Quality: Product Emissions Reproducibility in VOC Round Robin Tests Minor contribution of Sample preparation Chamber device Analytical device Main problem showed to be: Correct identification, with consequence for Applying correct calibration factor (RRF) Calculation of si
Slide 77: VOC, SVOC Test Reproducibility
Indoor Air Quality: Product Emissions VOC, SVOC Test Reproducibility Reliability of test results: Variation +/- 20 % (RSD) guaranteed within our lab (sometimes even better) Low concentration = higher uncertainty (weaker MS signal) Variation +/- 50% between different labs (RSD) Minimum : Ma
Slide 78: Testing with high reliability saves money
Indoor Air Quality: Product Emissions Testing with high reliability — saves money compared to uncertain tests even if high quality tests are more expensive 14 June 2005 Oppl 78
Slide 79: Three approaches for more economic emissions testing
Indoor Air Quality: Product Emissions Three approaches for more economic emissions testing: 1: Combine tests for different countries — 2: Simplify testing procedures — 3: Avoid false testing 14 June 2005 Oppl 79
Slide 80: Meeting emissions requirements may give competition advantages
Indoor Air Quality: Product Emissions Meeting emissions requirements may give competition advantages in world-wide business — Some industries still have to learn how to manufacture low emissions products 14 June 2005 Oppl 80
Slide 81: For more Information
Indoor Air Quality: Product Emissions For more Information www.eurofins.com/product-testing Email: ProductQualityTesting@eurofins.com 14 June 2005 Oppl 81
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