Slide 1: ProLink Condition Monitoring System
ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in particular in case of grant of an IP right. PUBLIC
Slide 2: Agenda
Agenda 1 Technical details 2 Accessories & Order numbers 3 Trainings 7/18/2022 Presentation title All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 2 particular in case of grant of an IP right. PUBLIC
Slide 3: Main processing module
1 Technical details Main processing module Technical data Power supply 18-30 VDC (Typical: 24 VDC) Power consumption 800 mA Connections 1 1 USB B (Basic configuration, data download) 2 1 USB A (Mass storage devices) 3 1 PC/Ethernet 1000 Mb/s 4 1 interface for fieldbus communication 4 Fieldbus interf
Slide 4: Vibration module
1 Technical details Vibration module Technical data Max. 4 vibration modules Power supply 18-30 VDC (Typical: 24 VDC) Power consumption 400 mA Input: Type: 4 voltage DC, AC, IEPE (time synchronous) • Range • +/-10 V • Resolution • 24 Bit • Sample rate • 51,2 kHz • Bandwidth: • DC • 0 Hz – 20 kHz • A
Slide 5: Input/Output module
1 Technical details Input/Output module Technical data Max. 4 I/O modules (input/output modules) Power supply 18-30 VDC (Typical: 24 VDC) Power consumption 500 mA Max. 8 input/outputs in total (adjustable via SmartWeb software) Input Output Type: Analog Analog • Range • 0-10 V, 0-20 mA, 4-20 mA, • 0
Slide 6: ProLink CMS: maximal configuration with vibration and I/O modules
1 Technical details ProLink CMS: maximal configuration with vibration and I/O modules Internal Ethernet bus Max. 100 m each • 1 CPU module + max. 8 modules • 16 IEPE inputs … • 8 digital inputs (thereof 8 pulse inputs, A/B coded) • 16 switching outputs (digital) • 32 input/output signals (adjustable
Slide 7: Distributed assembly on the example of a paper machine
1 Technical details Distributed assembly on the example of a paper machine Control Room Cabinet 1 Cabinet 2 Cabinet 3 Cabinet 4 Internal Ethernet Bus Internal Ethernet Bus Internal Ethernet Bus Internal Ethernet Bus e.g. 50 m e.g. 20m e.g. 30m e.g. 30m Notice: max.: 100 m An additional power supply
Slide 8: Dimensions
1 Technical details Dimensions 75 mm 50 mm 139,5 mm 122,5 mm Depth: 120 mm 7/18/2022 Schaeffler ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 8 particular in case of grant of an IP right. PUBLIC
Slide 9: Connections CPU
1 Technical details Connections CPU Top side Front Bottom 7/18/2022 Schaeffler ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 9 particular in case of grant of an IP right. PUBLIC
Slide 10: Connections vibration module
1 Technical details Connections vibration module Top side Front Bottom 7/18/2022 Schaeffler ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 10 particular in case of grant of an IP right. PUBLIC
Slide 11: Connections I/O module
1 Technical details Connections I/O module Top side Front Bottom 7/18/2022 Schaeffler ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 11 particular in case of grant of an IP right. PUBLIC
Slide 12: Vibration module: Galvanic insulation
1 Technical details Vibration module: Galvanic insulation 18-30 VDC max. • Power supply 24 VDC galvanic 400 mA + insulated - V- V+ • Communication (Ethernet) galvanic insulated Power supply Communication • Analog/Digital input with common ground galvan ic isolated input and ou tpu t • Switching outp
Slide 13: I/O module: Galvanic insulation
1 Technical details I/O module: Galvanic insulation • Power supply 24 VDC galvanic 18-30 VDC max. 400 mA + - insulated V- V+ • Communication (Ethernet) Power Supply Communication galvanic insulated In total 8 Input/Output signals. • I/O galvanic insulated to 0-10 VDC 0-20 mA Each configurable via So
Slide 14: Agenda
Agenda 1 Technical details 2 Accessories & Order numbers 3 Trainings 7/18/2022 Presentation title All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 14 particular in case of grant of an IP right. PUBLIC
Slide 15: ProLink modules
2 Accessories & Order numbers ProLink modules Starter Kit: Additional Vibration module Additional I/O module Optional: License package PROLINK-CMS-KIT-4CH PROLINK.VIB-IEPE-4CH PROLINK.IO-AD-8CH PROLINK-LICENSE-PACKAGE • OPC/UA Server • E-Mail • Channel monitoring Material number: Material number: Ma
Slide 16: Switching cabinet small (PROLINK-CABINET-8CH)
2 Accessories & Order numbers Switching cabinet small (PROLINK-CABINET-8CH) ProLink CMS switching cabinet - small: • Including Power supply PROLINK-CABINET-8CH • Pre-wired • Steel Housing • IP66 • RAL 7035 Materialnummer: 095566430-0000-10 ProLink CMS switching cabinet with space for 1 Starter Kit a
Slide 17: Switching cabinet small (PROLINK-CABINET-8CH)
2 Accessories & Order numbers Switching cabinet small (PROLINK-CABINET-8CH) 18.07.2022 Schaeffler ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in particular in case of grant of an IP right. PUBLIC
Slide 18: Switching cabinet big (PROLINK-CABINET-16CH)
2 Accessories & Order numbers Switching cabinet big (PROLINK-CABINET-16CH) ProLink CMS switching cabinet large: • Including power supply PROLINK-CABINET-16CH • Pre-wired • Steel housing • IP 66 • RAL 7035 Materialnummer: 095566449-0000-10 ProLink CMS switching cabinet with space for 1 Starter Kit an
Slide 19: Switching cabinet big (PROLINK-CABINET-16CH)
2 Accessories & Order numbers Switching cabinet big (PROLINK-CABINET-16CH) 18.07.2022 Schaeffler ProLink Condition Monitoring System All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in particular in case of grant of an IP right. PUBLIC
Slide 20: Standard DIN rail power supply
2 Accessories & Order numbers Standard DIN rail power supply EP1 number EP1 designation Description 086657461-0000-10 DTECTX1.POWER-SUPPLY-24V-60W Maximum 2,5 A, suitable for 1 CPU + 4 add. modules 096119977-0000-10 DTECTX1.POWER-SUPPLY-24V-120W Maximum 5 A, suitable for 2 CPU + 8 add. modules - Uni
Slide 21: Standard C02 acceleration sensors with integrated cable
2 Accessories & Order numbers Standard “C02” acceleration sensors with integrated cable EP1 number EP1 designation Description Standard ICP side exit accelerometer FAG, integrated 056073992-0000-10 SENSOR-C002-01S1-5M-OEM8 PU-cable, 5 m Standard ICP side exit accelerometer FAG, integrated 056074140-
Slide 22: Standard C02 Acceleration Sensors with MIL Connector and extension cable
2 Accessories & Order numbers Standard “C02” Acceleration Sensors with MIL Connector and extension cable EP1 number EP1 designation Description 056059760-0000-10 SENSOR-C002-01S0-00MILM8 Standard ICP side exit accelerometer FAG, MIL-connector 085079553-0000-10 SENSOR.CABLE-MIL-OE-3M sensor cable, MI
Slide 23: Mounting adapters
2 Accessories & Order numbers Mounting adapters EP1 number EP1 designation Description mounting shims, diameter: 25 mm, height: 13 mm, stainless 039697592-0000-10 SENSOR.FIX-PLATE-M8 steel, M8-thread 020961278-0000-10 SENSOR.PLATE-GLUE Adhesive to glue mounting shims + 7/18/2022 Schaeffler ProLink C
Slide 24: Speed Measurement
2 Accessories & Order numbers Speed Measurement EP1 number EP1 designation Description Inductive Optical 056784953-0000-10 DTECTX1.SENSOR-SPEED-INDU Inductive speed sensor 056790082-0000-10 DTECTX1.SENSOR-SPEED-OPT Optical speed sensor or 056790139-0000-10 DTECTX1.SENSOR-SPEED-REFL Reflector foil fo
Slide 25: Agenda
Agenda 1 Technical details 2 Accessories & Order numbers 3 Trainings 7/18/2022 Presentation title All rights reserved to Schaeffler Automotive Buehl GmbH & Co. KG, in 25 particular in case of grant of an IP right. PUBLIC
Slide 26: Training 1: Introductory product training
3 Trainings Training 1: Introductory product training • Schaeffler SmartCheck and ProLink CMS with SmartUtility software Duration: 1 day − Installation and commissioning of the SmartCheck and ProLink CMS − Overview of the core functions of the SmartCheck and ProLink CMS − Working with the standard c
Slide 27: Training 2: Advanced product Training
3 Trainings Training 2: Advanced product Training • Schaeffler SmartCheck and ProLink CMS with SmartUtility software Duration: 3 days − Basic vibration theory − Basic signal processing − Machine vibrations caused by faults and defects − Condition monitoring − Vibration measurement with SmartCheck an