Andritz Ag · VIE:ANDR
Andritz — Investor Day (October 2015)
30 slides from Andritz's investor day presentation, Oct 6, 2015
Slide 1: Achievements and Potentials in Lightweight and Non-Automotive Applications
CAPITAL MARKET DAY, OCTOBER 6TH, 2015 ACHIEVEMENTS AND POTENTIALS IN LIGHTWEIGHT AND NON- AUTOMOTIVE APPLICATIONS Dr. Martin Habert 1
Slide 2: Achievements and Potentials in Lightweight and Non-Automotive Applications
ACHIEVEMENTS AND POTENTIALS IN LIGHTWEIGHT AND NON-AUTOMOTIVE APPLICATIONS • Division Hydraulic • Non-automotive applications • Lightweight automotive solutions SMI MAI 2015 – ZUR VERTRAULICHEN VERWENDUNG UND PERSÖNLICHEN INFORMATION DER MITARBEITER 2
Slide 3: Schuler Group Structure: 6 Divisions with Global Responsibilities
SCHULER GROUP STRUCTURE 6 DIVISIONS WITH GLOBAL RESPONSIBILITIES AUTOMOTIVE HYDRAULIC INDUSTRY SYSTEMS SERVICE AUTOMATION SMI MAI 2015 – ZUR VERTRAULICHEN VERWENDUNG UND PERSÖNLICHEN INFORMATION DER MITARBEITER 3
Slide 4: Hydraulic Division
HYDRAULIC DIVISION Facts and figures Technological and global market leader Hydraulic division 2015 in hydraulic presses and forming systems Sales ca. 150 Mio. € History: Schuler, Müller-Weingarten, Hydrap Products: Hydraulic presses and complete systems for cold Order Entry ca. 160 Mio. € or
Slide 5: Traditional Applications: Hydraulic Press Line @ Jaguar, 2001
TRADITIONAL APPLICATIONS HYDRAULIC PRESS LINE @ JAGUAR, 2001 5
Slide 6: What Really Counts: Hydraulic Press Line Today
WHAT REALLY COUNTS HYDRAULIC PRESS LINE @ TODAY Hydraulic presses: ….very high press forces ….at any position ….as long as necessary 6
Slide 7: Non-Automotive Applications
NON-AUTOMOTIVE APPLICATIONS 7
Slide 8: Growth Market Railway
GROWTH MARKET RAILWAY Worldwide rail transport performance 2013-2023 [Index 100=2013] 160 140 120 100 80 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 Freight rail Passenger rail Urban rail 100 = 10,711 billion tkm 100 = 3,536 billion pkm 100 = 448 billion pkm 12.10.2015 Source: SCI Verkehr
Slide 9: Non-Automotive Applications Railway
NON-AUTOMOTIVE APPLICATIONS RAILWAY SYSTEMS FOR RAILS SYSTEMS FOR WHEELS SYSTEMS FOR AXLES 9
Slide 10: Systems for Wheels: Forming Sequence
SYSTEMS FOR WHEELS FORMING SEQUENCE Upsetting Preforming Rolling Dishing
Slide 11: Closing the Gap – New Schuler Wheel Rolling Machine
SYSTEMS FOR WHEELS CLOSING THE GAP – NEW SCHULER WHEEL ROLLING MACHINE
Slide 12: Systems for Wheels: Complete Forging Line
SYSTEMS FOR WHEELS COMPLETE FORGING LINE Customer Shandong Heli / China • MH 10000 and 2x MH 5000 • Wheel Rolling Machine MHRV 180/80 • Tools • Automation and Line Control 2012
Slide 13: New Products Create New Business
NEW PRODUCTS CREATE NEW BUSINESS CUSTOMER KARDEMIR , TURKEY 2013 Sawing lines for billets Furnaces (Andritz Metals) 4 Hydraulic forging presses MH 10000 & MH 5000 Wheel roller MHRV 180/80 Dies Machining equipment (FFG) Automation, line control, auxiliary equipment CUSTOMER SHANDONG HEL
Slide 14: Schuler Aerospace
SCHULER AEROSPACE TITANIUM AND SPECIAL METALS HOT FORMING
Slide 15: Hot Deep Drawing
HOT DEEP DRAWING 12.10.2015 SCHULER IN-HOUSE SHOW "AEROSPACE" JULY 1-2 2015 15
Slide 16: Lightweight Automotive Solutions
LIGHTWEIGHT AUTOMOTIVE SOLUTIONS SMI MAI 2015 – ZUR VERTRAULICHEN VERWENDUNG UND PERSÖNLICHEN INFORMATION DER MITARBEITER 16
Slide 17: Automotive Lightweight Design Motivation: CO2 Emission Standards
AUTOMOTIVE LIGHTWEIGHT DESIGN MOTIVATION LIGHT-DUTY VEHICLE STANDARDS ON CO2 EMISSIONS Grams CO2 per km, normalized to NEDC Liters per 100 km (gasoline equivalent) 220 9 200 180 8 160 7 EU 2021: 95 140 US 2025: 97 6 120 China 2020: 117 100 KSA 2020: 142 5 Canada 2025: 97 80 4 India 2021: 113 60 Japa
Slide 18: Influence of Weight on Fuel Consumption and Performance
AUTOMOTIVE LIGHT WEIGHT DESIGN MOTIVATION INFLUENCE OF THE WEIGHT TO FUEL CONSUMPTION AND PERFORMANCE Rolling resistance R Gradient resistance: G Acceleration resistance A 12.10.2015 18
Slide 19: Net Weight of the Golf (1974-2013)
AUTOMOTIVE LIGHT WEIGHT DESIGN - MOTIVATION NETWEIGHT OF THE GOLF (1974-2013) 1600 1400 1200 1000 Netweight in kg 800 Depending on model type and configuration 600 1 2 3 4 5 6 7 12.10.2015 Source: Volkswagen 19
Slide 20: Clever Light Weight Design
AUTOMOTIVE LIGHT WEIGHT DESIGN CLEVER LIGHT WEIGHT DESIGN The multi-material body in white combines different components of light weight metals: High-strenght steels Cold and hotformed steels Aluminium Magnesium Carbon fiber reinforces plastics Less use of soft deep drawing steels Ma
Slide 21: Schuler Forming Technology for Light Weight Materials
AUTOMOTIVE LIGHT WEIGHT DESIGN SCHULER FORMING TECHNOLOGY FOR LIGHT WEIGHT MATERIALS HYDROFORMING PRESSHARDENING COMPOSITES 12.10.2015 21
Slide 22: High-Strength Steels for Automotive: Hardening Process
HIGH-STRENGTH STEELS FOR AUTOMOTIVE HARDENING PROCESS IMPROVES TENSILE STRENGHT Hardening Steel qualities Elongation Tensile strenght SMI MAI 2015 – ZUR VERTRAULICHEN VERWENDUNG UND PERSÖNLICHEN INFORMATION DER MITARBEITER 22
Slide 23: Press Hardening
PRESS HARDENING WHAT HAPPENS WITH THE MATERIAL? USIBOR, 1500 MPA, ELONGATION<10%, STRUCTURAL PARTS Blanks are heated to 950 °C in a furnace. The heating time of 5 minutes is important to Parts or achieve the proper material structure Blanks (austenite) The heated blank has to be fed into the p
Slide 24: Press Hardening Turn-Key Solutions from Schuler
PRESS HARDENING TURN-KEY SOLUTIONS FROM SCHULER Competence center press hardening Schuler Hot Forming - dies, prototypes & process - hydraulic presses & entire process - automation for press hardening line - Line control & integration of furnace 14/05/2014 FORD VISIT 24
Slide 25: Current Situation and Future Needs: Significant Investments for New Lines
CURRENT SITUATION AND FUTURE NEEDS SIGNIFICANT INVESTMENTS FOR NEW LINES Hot Stamping Part Production Trend upwards Forecast 2018: Number of hot forming parts per vehicle will 500 - 600 Mill increase from an average of 10 today to more Million than 30 in 2018 parts/Year OEM experts say that by 2
Slide 26: New Product: Highest Productivity and Energy Efficiency
NEW PRODUCT: HIGHEST PRODUCTIVITY AND ENERGY EFFICIENCY Conventional PCH flex others with EHF 1-4 3.6 SPM 5.2 SPM Stroke Rate 60 % 70 % OEE 1,750,000 Strokes / 1,000,000 year 1,500 MWh 900 MWh Energy per Press only! Press only! 1 Mio. Stroke Production time = 20 shifts/ week x 8h / shift x 50 weeks/
Slide 27: Schuler TechCenter 2015 Locations
SCHULER TECHCENTER 2015 LOCATIONS Servo TechCenter Scope of Services Göppingen, D I MSD 250 Demonstration & Training Erfurt, D I TST 1.600, TSD 1.100 Technology development Tianjin, China I TST 1.600 Prototype production Hot Stamping TechCenter Back-up line for customers Göppingen, D
Slide 28: Laser Blanking Line Schuler Automation
LASER BLANKING LINE SCHULER AUTOMATION • 3 cutting heads • Cleaning (class A) • Processing from the coil • Flexible stacking • Continous feeding • No tools
Slide 29: Soutrac Welding Line for Hot Stamped Door Rings
SOUTRAC WELDING LINE FOR HOT STAMPED DOOR RINGS ANDRITZ SOUTEC SMI MAI 2015 – ZUR VERTRAULICHEN VERWENDUNG UND PERSÖNLICHEN INFORMATION DER MITARBEITER 29
Slide 30: Thank You!
THANK YOU! SMI MAI 2015 – ZUR VERTRAULICHEN VERWENDUNG UND PERSÖNLICHEN INFORMATION DER MITARBEITER 30