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Stratasys Supercharges Airbus Production: More Than 25,000 Parts 3D-Printed this Year; 200,000+ Already in Flight

Certified parts printed from Stratasys’ ULTEM™ 9085 filament CG reduce aircraft downtime, cut supply chain risk, and lower warehousing costs through

articleStratasys, Ltd.December 10, 20253/company/stratasys-ltd/news/stratasys-supercharges-airbus-production-more-25000-parts-3d-printed-year-200000
Stratasys Supercharges Airbus Production: More Than 25,000 Parts 3D-Printed this Year; 200,000+ Already in Flight

About this update from Stratasys, Ltd.

[{"type":"text","content":"\nCertified parts printed from Stratasys’ ULTEM™ 9085 filament CG reduce aircraft downtime, cut supply chain risk, and lower warehousing costs through distributed manufacturing\n\n MINNETONKA, Minn. & REHOVOT, Israel--(BUSINESS WIRE)--\nPowered by Stratasys (NASDAQ: SSYS) technology, Airbus is producing more than 25,000 flight-ready 3D-printed parts annually, transforming how aircraft are built and maintained across its global fleet. Evolving from its first part, a spare crew seat component, Airbus has embraced additive manufacturing, taking it to new heights with more than 200,000 certified Stratasys polymer parts now in active service.\nThis press release features multimedia. View the full release here: https://www.businesswire.com/news/home/20251210023790/en/The Airbus A400, a military aircraft with more than 130 in the air and using 3D-printed parts.\nRecent data shows that the implementation of Stratasys’ 3D printed parts utilized in the Airbus A350 resulted in a 43 percent weight reduction, the elimination of the Minimum Order Quantity (MOQ) requirement, and an 85 percent reduction in lead time, saving significant cost and multiple weeks of production time. Airbus has parts printed for the A320, A350, and A400M models using the Stratasys ULTEM™ 9085 filament Certified Grade (CG) material on multiple Stratasys industrial-grade FDM® printers.\n\n“Stratasys’ additive manufacturing technology is an integral part of our commitment to safe and sustainable aviation,” said Serge Senac, Airbus Industrial Leader for Polymer Additive Manufacturing. “We can produce certified, repeatable parts faster, with less reliance on complex supply chains. This manufacturing flexibility reduces costs and ensures improved response times to meet the needs of our customers around the world. Last but not least, this technology contributes to Airbus’ roadmap to achieving carbon neutrality by 2050.”\n\nThese parts meet rigorous aerospace requirements while enabling faster, more cost-effective replacement of various components throughout an aircraft. Distributed manufacturing allows Airbus to produce parts where and when they’re needed, helping reduce aircraft downtime, minimize inventory storage, and avoid costly supply chain delays.\n\n“Our collaboration with Airbus is proof that additive manufacturing is being integrated into true production at scale...

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